Catalog excerpts
Product Overview
Open the catalog to page 1FLUE GAS DESULFURIZATION The flue gas cleaning in Germany started with the adoption of the „GroR>feuerungsverordnung“ - a regulation for open fire - in 1982. From the very beginning DUCHTING PUMPEN took part in this business and today has one of the largest populations in European power stations. With the development of the material SICcast® now almost every FGD pump is built completely in SICcast®. Through this unique and innovative technology our products are increasingly favored beyond the borders of Europe. WATER TREATMENT DUCHTING PUMPEN has worked in desalination with high-pressure...
Open the catalog to page 2Company Profile Quality through experience DÜCHTING PUMPEN is a privately owned German company with more than 77 years of experience in the field of advanced centrifugal pumps for use in many different industries. Our motto “Quality Through Experience” forms the basis of our sophisticated product range. The capabilities of our company in the construction, manufacturing, testing and commissioning of our products is highly respected in the industries we serve. Our reputation is based on a sustainable company policy, focusing on efficiency, reliability, innovation and thorough customer...
Open the catalog to page 3Mineral cast pump MC Design Horizontal single-stage centrifugal pump in back pullout design. ■ Pumping of abrasive and corrosive liquids ■ All components which are in contact with the liquid are made of SICcast® ■ Suction flange: Axial ■ Discharge flange: Top (Vertical) Open or closed impeller with spatially curved vanes Impeller is key driven; reverse rotation (e.g. back-flushing) is possible Re-adjustable inclined gap between impeller and volute casing to optimize the efficiency and differential pressure after longer operation Single acting, metal free mechanical seal DUTEC® with springs...
Open the catalog to page 4Pumping of abrasive and corrosive liquids. Volute casing: SICcast® SICcast® 1.4462 Silicon carbide (SIC) Impeller: Shaft: Mechanical seal: ■ Flue gas desulfurization ■ Incinerators ■ Pigment industry ■ Chemical industry ■ Water treatment ■ Seawater desalination ■ Fertilizer industry / Potash industry Pump Size: max. Pressure: max. Flow: Total head: Rotating Speed:
Open the catalog to page 5Made of SICcast® mineral cast Impeller Open or closed impeller with spatially curved vanes constructed in SICcast® mineral cast. Volute Casing Made of SICcast® mineral cast Flat face flanges. Unique block design. Drain connection available. Bearing Housing Designed to guarantee the continuous bearing lubrication. Provided with oil level indicator.
Open the catalog to page 6Technical Features DÜTEC® Proprietary single acting mechanical seal DÜTEC®. The pressure springs arranged outside the space exposed to the liquid. Rotor Back pullout design to expedite the maintanance work. Bearings Oil lubricated antifriction bearings. Cast iron bearing housing provided with maintenance free labyrinth seals to avoid oil leakages.
Open the catalog to page 7The unique Material - SICcast® Epoxy resin Silicon carbide Polished section scale 500:1 1. Bonding Agent 2. Bonding Agent that has penetrated into a SiC grain 3. ground, polished SiC grain Mineral cast SICcast® Established in the mid-nineties, SICcast® is growing together with our customers. Started with the casting of several pump parts for the MC series and afterwards for the MCC series of affiliated company DÜCHTING pumps. Silicon carbide (SiC) in a special mixture with Epoxy resin cast into precision moulds under vacuum. Fittings are machined with diamond tools. Thanks to the...
Open the catalog to page 8Operational Experience Pictures of a Duplex Stainless Steel impeller which has been replaced by a SICcast impeller. Highly wear resistant Fully corrosion resistant Easy quality control of castings Lower noise & vibrations compared to metal Heavy wear after 11,000 operating hours No wear after 24,000 operating hours Comparison with Metal Miller Wear Test In regards of resistance, metals are only a compromise between conflicting requirements. Standard test method for determination of slurry abrasivity. Having only corrosion and no abrasion, it will be also possible to use hastelloy. It’s the...
Open the catalog to page 9Life-Cycle-Costs Average life cycle costs for industrial pumps. Evaluating the Life-Cycle-Costs will identify the most financially attractive alternative. The initial purchase price is a very small part of the life cycle cost for high usage pumps. Minimizing energy consumption and plant downtime have a big influence on the total LifeCycle-Costs. Energy costs DÜCHTING PUMPEN offers a wide range of impeller sets for high efficiencies. ►► high efficiency leads to low energy costs Maintenance costs Robust design leads to long lifetime of the pump parts. ►► low wear leads to low maintenance work...
Open the catalog to page 10DUCHTING After-Sales-Service & Spare Parts With its service and spare parts departement DUCHTING PUMPEN offers the full range of After-Sales-Service. With its own service technicians and several service partners worldwide DUCHTING Service is everywhere and always available. Inhouse - Service ■ Maintenance ■ rebuild & repair ■ damage analysis ■ performance tests with vibration analysis ■ site staff training ■ and much more Site - Service ■ start-ups ■ commissioning assistance ■ Revisions ■ Repairs ■ Troubleshooting ■ laser alignment ■ vibration & condition analysis ■ flow rate measuring ■...
Open the catalog to page 11DUCHTING PUMPEN Maschinenfabrik GmbH & Co. KG Wilhelm Duchting Str. 22 +49 2302 / 969 - 0 www.DUECHTING.com
Open the catalog to page 12