COST REDUCTION EASY TO USE RELIABILITY PERFORMANCE W PALADIN. LABOUKTY ! PENGO. STANLEY JNJBUIS INDUSTRIAL TOOLS & ATTACHMENTS

THE EARTH BOND► SUMMARY APPLICATIONS & BENEFITS 2 - 3 PRINCIPLE & PROCESS OF THE DUBUIS EARTH BOND 4 10 REASONS TO GIVE UP WELDING FOR EARTH BOND 5 TOOLING FOR SETTING EARTH BOND 7 SPECIAL DRILLS & DRILLING LUBRICATION 8 HOW TO DEFINE YOUR EARTH BOND AND TOOLING ? 10 - 11 TESTS, PERFORMANCES, STANDARDS & DIMENSIONS OF THREADED EARTH BOND USE WITH STEEL & STAINLESS STEEL PLATE 12 - 13 USE WITH ALUMINIUM PLATE 14 - 15 TESTS, PERFORMANCES, STANDARDS & DIMENSIONS OF EARTH GROUNDING BOSS USE WITH STEEL & STAINLESS STEEL PLATE 16 USE WITH ALUMINIUM PLATE 17 IMPERIAL EARTH BOND 19 REMOVAL HEAD TOOLS...

COST REDUCTION EASY TO USE RELIABILITY PERFORMANCE The Dubuis Earth Bonding system is an innovative method for setting a secure fixing with a reliable electrical connection. The earth bond offers an equipotential link between a structure and equipment, and allows the passage of high intensity current in case of short-circuit.

THE EARTH BOND APPLICATIONS & BENEFITS ►A PPLICATIONS ROLLING STOCK ELECTRICAL CONNECTION TO THE RAIL OFF SHORE (CATHODIC PROTECTION) MILITARY VEHICLES ► BENEFITS COST REDUCTION Quick and easy to use, time saving & limited tooling investment. Quick & easy process for repeatable and automatable connections. FAST Drill, Expend & Connect, 3 minutes only to connect. UNIVERSAL APPLICATIONS Irregular, curves surfaces, install into a blind hole, or restricted aeras, partitions, electrical cupboard, air-conditioning, brakes system, various components of the chassis and frame. NO PLATE PREPARATION OR...

THE EARTH BOND PRINCIPLE & PROCESS OF THE DUBUIS EARTH BOND ► PRINCIPLE Dubuis earth bond consists in two pre-assembled components: A conical dowel having a thread A flanged bush with an outside cylindrical diameter A tensile load applied by calibrated PMT pulling tool allows the dowel to be pulled through the shouldered bushing, while remaining fixed in the pre-drilled hole of the structure. As the conical dowel passes through the bushing, the bushing expands within the cavity making electrical contact within the metal structure and establishing a permanent electrical connection. Once the bond...

10 REASONS TO GIVE UP WELDING FOR EARTH BOND DUBUIS EARTH BOND WELDINGSECURITY Q No danger Dangerous, gas handling, fire, spark O J^ing^dEarth b°ndnstell^ °n 3 mimtes mly Average of 15 minutes per welding SURFACE PREPARATION Q No preparation required Important preparation, average of 8 minutes. Tooling setting, sanding, cleaning and welding. COST REDUCTION Quick and easy to use, intensive setting, very low Long process, hazardous depending on the & TIME SAVING “ investment on tooling operator RELIABILITY & LIFE EXPECTANCY ©Life connection offering very low electrical resistance Limited reliability...

Drill a hole in the structure to the determined diameter of the earth bond Push the trigger to fully discharge hydraulic pressure & retract the piston. Screw the bond into the nose of the hydraulic setting tool. © © © Insert the bond into the hole so that the Pump the handle of the tool until an audible click After the click, push the trigger to discharge flange is flush to the plate. is heard (calibrated pressure force). hydraulic pressure. MAKE SURE THE TOOL IS PERPENDICULAR TO THE STRUCTURE. Release the tool from the stud, turn off the button at the back of the tool. Attach the connection...

THE EARTH BOND TOOLING FOR SETTING EARTH BOND PULLING FORCE Hydraulic manual Hydraulic manual Hydraulic manual PART NUMBER PMTXX - UNIVERSAL TOOL BTEMXX - UNIVERSAL TOOL PULLING FORCE PULLING FORCE WEIGHT (with battery) Hydraulic manual PART NUMBER PART NUMBER CONTROL GAUGE PART NUMBER PULLING FORCE TOOL CONTROL PART NUMBER

SPECIAL DRILLS & DRILLING LUBRICATION The quality of boring is very important to ensure the electrical connection. The drilling tolerances have to be respected (-0/+0,2). DUBUIS offers a range of reamer drills, adapted to the diameter of each earth bond, to use with handle drilling machines. 1. Boring in the middle of the material just before the setting of earth bond with the long step drill 2. Drilling of a core removing hole with a diameter 1 mm under the nominal diameter, boring of the hole by the operator at the nominal diameter just before the setting of earth bond with the short step drill...

• Adjustable torque value • Equipped with a vernier to improve accuracy of setting: readable and precise to eliminate risk of error • The vernier remains locked in the set position, to prevent accidental misadjustment • A touch sensitive and audible release • Reset automatically as soon as the force is released and immediately ready for next operation • Fitted with a reversible ratchet to unscrew the nut • Torque wrench are numbered and delivered with a test certificate • Delivered in a plastic protection storage tube TECHNICAL SPECIFICATION STANDARD ISO 6789 ACCURACY +/- 4% of the displayed...

THE EARTH BOND HOW TO DEFINE YOUR EARTH BOND & TOOLING ? DEFINE THE PLATE RAW MATERIAL WHERE WILL BE SET THE EARTH BOND Steel & Stainless steel IDENTIFY PLATE THICKNESS: DETERMINE THE CABLE SECTION TO CONNECT IDENTIFY THE THREAD TYPE: M6 – M8 – M10 OR OTHERS

THE EARTH BOND HOW TO DEFINE YOUR EARTH BOND & TOOLING ? 5 CHOOSE BETWEEN MALE THREADED EARTH BOND RANGE & FEMALE EARTH GROUNDING BOSS RANGE, RESPECTING PLATE RAW MATERIAL: Universal application Choose the lenght of threaded conical dowel. Universal application Dedicated to narrow spaces. RESPECT DRILLING TOLERANCES USING SPECIAL DRILLS AND DRILLING LUBRICATION CHOOSE A SETTING TOOL CALIBRATED AND ADAPTED FOR EACH EARTH BOND THREAD MANUAL TOOL Small series MANUAL TOOL Small and medium series INTENSIVE USE For medium and high volume series

THE THREADED EARTH BOND TESTS, PERFORMANCES, STANDARDS & DIMENSIONS ► USE WITH STEEL & STAINLESS STEEL PLATE THREAD PLATE THICKNESS LONG DRILL SHORT DRILL SETTING TOOL ADVISED TORQUE VALUE 6 N.m MAXIMUM TORQUE VALUE 10 N.m BUSH RAW MATERIAL Tined copper BS EN 61373 3 shocks/axis 3 shocks/axis 3 shocks/axis 3 shocks/axis 3 shocks/axis SEALING 6 ba r pressure resistance with no air leak SCALE TEMPERATURE USAGE Dimension after crimping