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Professional installation- and electrical connection technique for craft, industry and high current application

Professional installation- and electrical connection technique for craft, industry and high current application
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Professional installation- and electrical connection technique for craft, industry and high current application

Product catalog summary
Company Overview
Paul Druseidt Elektrotechnische Spezialfabrik GmbH & Co. KG is a company with a history dating back to before 1890, specializing in switch-board and installation engineering. They offer a wide range of products for high current applications, including solderless cable connection materials, high current cables, contact systems, and energy distribution components.
Product Offerings
The catalogue includes flexible connectors, solderless terminals, and contact systems, emphasizing the importance of high-quality cable lugs and connectors for professional electrical connections. A comprehensive range of cable lugs is available to accommodate different cable constructions and applications.
Quality and Customization
Druseidt is ISO 9001:2008 certified and offers extensive customization services, quick delivery, system installation support, and tool inspection and repair services. Their products are designed using 3-D systems for precise manufacturing.
Testing and Standards
Accurate testing is crucial to maintain high quality standards. The document stresses the need for alignment between cable lugs, tools, and cables to prevent issues like fires or system downtime. Detailed specifications for various types of cable lugs and connectors are included.
Tools and Accessories
The catalogue covers a range of cutting, stripping, and crimping tools essential for proper installation and maintenance of electrical connections.
Conclusion
The document serves as a comprehensive guide to Druseidt's offerings in professional installation and electrical connection techniques, emphasizing quality, customization, and adherence to industry standards.
Crimping Tools Overview
The document provides detailed specifications and guidelines for crimping tools and electrical connectors, focusing on design, materials, and usage according to DIN standards. It includes sections on power-supported crimping tools, technical appendices, and professional installation techniques.
1. Crimping Tools
  • Uninsulated Tabs and Receptacles: Tools for uninsulated tabs and receptacles are covered.
  • Battery Operated Crimping Machines: Detailed specifications are provided.
  • Electrical and Pneumatically Operated Crimping Machines: Specifications are included.
  • Uninsulated Cable Lugs and Connectors: Discussed in detail.
2. Power-Supported Crimping Tools
  • Crimping Tools with Ratchet: Specifications are provided.
  • Hydraulic Operated Crimping Tools: Detailed specifications are included.
  • Battery Operated Crimping and Cutting Tools: Specifications are provided.
  • Electro Hydraulic Pumps: Detailed specifications are included.
  • Druseidt System Crimping Dies: Sizes I-III are covered.
3. Technical Appendix/Numerical Index
A numerical index and technical appendix for quick reference are provided.
4. Professional Installation and Electrical Connection Technique
  • Insulated Cable Lugs and Connectors: Various types are provided according to DIN standards, with specifications on materials and heat resistance.
  • Insulated Cable Lugs: Detailed specifications for ring-type and fork-type lugs are provided.
  • Insulated Pin Connectors: Specifications for pin connectors with and without flared insulation sleeves are included.
  • Insulated Receptacles and Tabs: Various designs and specifications are detailed.
Key Standards
The document references numerous DIN standards for different types of connectors and lugs, ensuring compliance with industry norms.
Electrical Connection and Installation Technique
1. Uninsulated Tubular Cable Lugs and Connectors
The document discusses the limitations of the German DIN-standardization for cable lugs and connectors and offers a Euro-design with modified tube dimensions for cable lugs in the cross-section range of 6-120 mm².
2. Tubular Cable Lugs Specifications
Detailed specifications for tubular cable lugs in various cross-section ranges are provided, including dimensions, weight, and suitable crimping tools.
3. Euro-Series and Standard Design
The Euro-Series and druseidt standard design are identically constructed in certain cross-section ranges, allowing for compatibility and ease of use.
4. Crimping Tools and Procedures
Crimping procedures must be performed with the correct tools and compression dies suitable for the Euro-design cable lugs and connectors.
5. Additional Information
Extensive tables listing part numbers, cross-sections, drilling dimensions, and weights for various cable lugs are included.
Specifications
The document outlines the specifications for various types of cable lugs and connectors, including aluminium compression connectors according to DIN 46267 part 2.
Procedures
The document emphasizes the importance of using the correct tools and die-sets for crimping operations.
Standards and Norms
The document references several DIN standards, ensuring compatibility and reliability in electrical installations.
Recommendations
It is recommended to use bimetallic cable lugs and connectors for connecting copper and aluminium conductors.
Key Data from Tables
Detailed dimensions, weights, and part numbers for various cable lugs and connectors are provided.
Additional Products
The document mentions bimetallic sheets and washers for secure and corrosion-protected connections.
Special Designs
Druseidt offers cable lugs and connectors made from stainless steel or nickel for applications requiring chemical and heat resistance.
Conclusion
The document provides comprehensive technical details on the specifications, procedures, and standards for various cable lugs and connectors.
Specifications
The document provides detailed specifications for various electrical components, including standoff insulators and high current plugs and sockets.
Materials and Design
The standoff insulators are designed for indoor applications and feature a doubled hexagonal design for easy installation.
Technical Data
Technical data for the materials used, such as density, flexural resistance, impact resistance, and behavior in case of fire, are included.
Installation and Connection Techniques
Professional installation and electrical connection techniques are outlined, emphasizing the importance of not making insertion or withdrawal operations under load or voltage.
Tables and Data
Numerous tables detailing the specifications of various components are included.
Electrical Connection and Installation Technique
Battery Clips and Clamps
Druseidt offers a variety of battery clips and clamps according to DIN regulations, including custom designs.
Specifications of Battery Clips
Specifications for various battery clips are provided, including materials and maximum cable cross-sections.
Jump-Loads
Available in normal and startsafe designs, with fully insulated battery clips.
Battery Clamps
Conform to DIN 72331 and 72332 standards, made of tinned brass.
Earthing Tapes
Available in designs similar to DIN 72333 Part 3.
Test Accessories and Safety Standards
Druseidt provides accessories for test bay and switchboard applications, adhering to IEC/EN 61010-031 standards.
Connectors and Accessories
Includes highly flexible connecting leads with gold-plated brass plugs.
Conclusion
Druseidt offers a comprehensive range of electrical connection products, emphasizing customization and adherence to international standards for safety and performance.
Overview
This document provides detailed specifications and technical information on various electrical connectors and components, including plugs, sockets, adapters, and binding posts.
Specifications
  • Connecting Plugs: Designed for vibration-proof contacts, ideal for automotive applications.
  • Insulated Sockets: Available in various part numbers, designed to be pressed into predrilled panels.
  • Adapters: Include plug and screw-clamping adapters with touch-proof protection.
  • Crocodile Clips: Both insulated and uninsulated versions are available.
  • Binding Posts: Available in various configurations, supporting currents from 16 A to 100 A.
Technical Information
  • Creepage and Insulation: The document outlines the importance of considering creepage distances and insulation coordination.
  • Temperature Stability: Components are designed to withstand temperatures up to +115°C.
  • Installation Notes: Specific instructions are provided for mounting and connecting components.
Recommendations
  • Ensure all installations are performed with the power supply disconnected.
  • Use appropriate tools and follow the specified torque settings for secure connections.
  • Consider environmental factors when selecting components for specific applications.
Technical Specifications
1. Electrical Components: Specifications for design impact potential, testing voltage, insulating material, temperature stability, and insulation resistance are provided.
2. Binding Posts
Current load ranges and material options are detailed.
3. Gasket Rings
Made from SIL C 4400, suitable for smooth and rough surfaces.
4. Technical Data for Lead-through Bolts
Specifications for working voltage, insulation coordination, and temperature stability are included.
Installation and Connection Techniques
1. Cable Ties: Specifications for material, operating temperature, and sizes are provided.
2. Releasable Cable Ties
Similar handling to normal cable ties, but easy to release.
3. Cable Tie Mounts
Available in adhesive or screw mounts.
4. Heat Shrinkable Tubing
Specifications for material, temperature resistance, and shrink ratios are included.
Additional Products
1. Neoprene and Silicone Sleeves: Specifications for temperature stability and available sizes are provided.
2. Lubricant for Sleeves
Special product for easier application of rubber sleeves.
3. Dual Wall Heat Shrinkable Tubing
Provides protection against moisture.
Overview
The document provides detailed technical specifications and product descriptions for various types of insulating tubing, cleaning and protective sprays, and cutting tools used in electrical engineering and installation.
Insulating Tubing
  • Types: PVC and silicone insulating tubing.
  • Temperature Resistance: PVC: -20°C to +90°C; Silicone: -50°C to +180°C.
  • Specifications: Detailed part numbers, wall thickness, inside diameter, and spool quantity are provided.
Cleaning and Protective Sprays
  • Products: Includes various sprays for cleaning, lubrication, corrosion protection, and insulation.
  • Functions: Suitable for different materials with various temperature resistances.
Cutting Tools
  • Types: Mechanical hand-operated, ratchet, and pneumatically actuated cutting tools.
  • Applications: Designed for cutting copper and aluminum cables.
  • Features: Tools include adjustable telescope arms and ergonomic designs.
Tool Quality and Application
  • Importance: Emphasizes the need for high-quality tools for professional electrical work.
  • Offerings: Druseidt provides a wide range of tools for cutting, stripping, and crimping.
Overview
The document provides detailed technical specifications and descriptions of various battery-operated and hydraulic cutting tools, stripping tools, and accessories for professional installation and electrical connection techniques.
Battery Operated Cutting Tools
Battery-operated hydraulic cutting tools with exchangeable tool heads are described.
Hydraulic Operated Cutting Heads
Hydraulic cutting heads for use with high-pressure hydraulic pumps are detailed.
Stripping Tools
Various stripping tools for PVC-insulated cables and other materials are outlined.
Stripping Machines
Manually and pneumatically operated stripping machines are described.
Accessories
A range of accessories is listed, including spare batteries, chargers, and harnesses.
Recommendations and Best Practices
The document emphasizes the importance of using high-quality stripping tools to avoid damaging conductors.
Overview
The document provides detailed information on tools and techniques for handling, cutting, stripping, and crimping cables.
Specifications
Different crimping tools are outlined, each with specific part numbers, cross-section ranges, descriptions, lengths, and weights.
Procedures
The process of cutting, stripping, and crimping cables is described.
Standards and Norms
The tools and procedures adhere to various standards such as DIN 46228 and EN 60947-1.
Recommendations
Druseidt recommends sending samples for optimal stripping solutions.
Key Data from Tables
Detailed specifications for each tool are provided.
Conclusion
Druseidt Elektrotechnik offers a comprehensive range of tools for electrical connections.
Overview
The document provides detailed specifications and descriptions of various crimping tools and accessories offered by Druseidt Elektrotechnik.
Specifications
  • Electromechanical drive with Li-Ion battery technology.
  • Crimping force of 15 kN and cycle time of approximately 2.5 seconds.
  • Dimensions: 142 x 50 x 274 mm; Weight: 2 kg.
  • Battery options: 12 V/1.5 Ah or 3 Ah with respective charging times of 30 and 60 minutes.
Features
  • Process monitoring on a multifunction display.
  • LED illuminated work area and ergonomic design.
  • Low maintenance and universal applicability with multiple die-set designs.
Crimping Dies and Accessories
  • Various crimping dies available for different applications.
  • Exchangeable crimping dies with locators for precise application.
Tools and Machines
  • Hand-operated and electrically or pneumatically operated machines available.
  • Machines equipped with safety mechanisms and adjustable double step mechanisms.
Applications
  • Suitable for crimping tubular cable lugs and connectors in various designs.
  • Tools designed for use in cramped conditions or serial production.
Conclusion
Druseidt Elektrotechnik offers a comprehensive range of crimping tools and accessories designed for professional use.
Mechanical Crimping Tools Overview

Specifications
Various mechanical crimping tools designed for crimping cable lugs within a cross-section range of 6-240 mm² are detailed.
Crimping Tools and Die Sets
Specifications for different mechanical crimping tools with ratchet mechanisms are provided.
Die Set Types
Specifications for different crimping designs are included.
Hydraulic Crimping Tools
Hydraulic crimping tools with exchangeable die sets are described.
Applications and Recommendations
The tools are recommended for professional installation and electrical connection techniques.
Overview
The document provides detailed specifications and applications for Druseidt's range of battery-operated electro-hydraulic crimping and cutting tools.
Specifications
  • Crimping Types: Various crimping types are detailed.
  • Battery Operated Tools: Specifications for battery-operated tools are provided.
  • Designs: Tools are available in pistol and cylindrical shapes.
Features
  • Equipped with modern process and control technology.
  • Tools feature optical failure and stand-by indication systems.
Applications
  • Crimping heads are suitable for various cable lugs and connectors.
  • Cutting heads are designed for copper, aluminum, and ACSR cables.
Accessories
  • Includes replacement Li-Ion batteries, battery chargers, mains adapters, and shoulder straps.
Technical Data
  • Crimping forces range from 60 kN to 130 kN.
  • Crimping times vary between 3-6 seconds.
Specifications
1. Battery: Li-Ion 14.4 V/2.6 Ah, charging time approximately 45 minutes.
2. Battery Charger
230 V/50 Hz with a 2 m connecting lead.
3. Weight
Varies with crimping head type.
4. Crimping Force
Ranges from 35 kN to 70 kN.
5. Operating Pressure
700 bar.
6. Crimping Time
3-6 seconds depending on cross-section.
7. Cutting Force
Ranges from 30 kN to 70 kN.
8. Cutting Diameter
Up to 85 mm for copper and aluminium cables.
Crimping Dies
Specifications for various crimping dies are provided.
Tools and Accessories
Specifications for battery operated hydraulic cutting tools are included.
Recommendations and Limitations
Specifications for cutting steel wires or cables with steel inserts are provided.
Hydraulic Systems
Specifications for foot-operated, electrohydraulic, and battery-operated pumps are included.
Summary
This document provides detailed specifications and operational guidelines for battery-operated hydraulic crimping and cutting tools.
Overview
The document provides detailed specifications and descriptions of various hydraulic and electro-hydraulic pumps, accessories, and crimping tools.
Hydraulic Pumps and Accessories
Specifications for different types of hydraulic pumps are provided.
Battery Operated Electro-Hydraulic Pumps
Specifications for battery operated electro-hydraulic pumps are included.
Hydro-Pneumatically Actuated Pumps
Specifications for hydro-pneumatically actuated pumps are provided.
Hydraulic Compression and Cutting Heads
Specifications for various hydraulic compression heads are included.
Crimping Dies
Specifications for system dies suitable for different crimping tools are provided.
Conclusion
The document serves as a comprehensive guide for selecting and using hydraulic and electro-hydraulic equipment for electrical connections.
Overview
This document provides detailed specifications and guidelines for various crimping dies used in electrical connections.
Crimping Dies Specifications
  • Hexagonal Crimping: Specifications for hexagonal crimping are provided.
  • Round Crimping Dies: Specifications for round crimping dies are included.
  • Trapezoid Crimping: Specifications for trapezoid crimping are provided.
  • WM-Crimping: Specifications for WM-crimping are included.
Tools and Compatibility
  • Tools are categorized based on their suitability for different cross-section ranges and crimping techniques.
  • Compatibility between cable connectors, tools, and die sets is crucial for optimal solderless crimped connections.
Maintenance and Recommendations
  • Regular inspection and maintenance of tools are advised to maintain performance.
  • Unauthorized modifications to tools are discouraged as they void warranties.
General Crimping Instructions
  • Cable lugs or connectors must match the cable's cross-section.
  • For fine stranded cables, use lugs designed for such cables or those with a larger cross-section.
Crimping Procedure
  • Cut the cable at a right angle to the conductor.
  • Strip the cable to a length equal to the crimp sleeve plus approximately 10% to account for sleeve stretching during crimping.
Crimping Process
  • Ensure the correct cable lug or connector, tool, and die set are used.
  • Follow the crimping tool's instructions.
Technical Appendix
  • The number of crimpings depends on the tool and die set used.
Current Load
  • The current load of cable lugs and connectors is regulated by VDE 0298 part 4.
Tightening Torques
  • Specified for screws according to DIN EN 61238/DIN VDE 0220 part 2.
Tightening Force
  • Values are provided for the mechanical stress of crimping connections.
Temperature Resistance
  • Different materials and insulation types have specified maximum temperature resistances.
Inspection and Repair
  • Crimping tools should be inspected annually or more frequently if used continuously.
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Catalog excerpts

Professional installation- and electrical connection technique for craft, industry and high current application-1

Flexible connectors • Solderless terminals • Contact-systems Professional installation- and electrical connection technique for craft, industry and high current applicatio

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Professional installation- and electrical connection technique for craft, industry and high current application-2

Professional installation- and electrical connection technique Edition: 03/2024 Paul Druseidt Elektrotechnische Spezialfabrik GmbH & Co. KG Neuenkamper Str. 105 42855 Remscheid, Germany Phone: Telefax: http: E-Mail: The measurements and technical information written in this catalogue have been determined with greatest care and are updated continuously in our documentation. The illustrations correspond to the status at the time of printing. We reserve us the right to make technical as well as changes of measurements, colours or formats after printing. Our information, especially the values of...

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Professional installation- and electrical connection technique for craft, industry and high current application-3

druseidt Elektrotechnik Professional installation- and electrical connection technique for craft, industry and high current application

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Professional installation- and electrical connection technique for craft, industry and high current application-4

Professional installation- and electrical connection technique About us – a brief company profile The company druseidt is one of the old-established Remscheid companies and was founded before 1890. Caused by the various kinds of developments and patents in the field of switch-board and installation engineering the company was already well known before the beginning of the 2nd world war. Well known products in the past were the different druseidt control panel clamps and fuse elements. Today the Paul Druseidt GmbH & Co. KG is an internationally operating middle class company. A wide range of some...

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Professional installation- and electrical connection technique for craft, industry and high current application-5

druseidt Elektrotechnik Electrical connection technique High quality cable lugs and connectors handled with professional and ergonomic designed druseidt tools guarantee professional electrical connections conforming to the norms and regulations. The product range cable lugs is complemented by an extensive range of electrical installation material, so that it is possible to buy a great number of products by only one supplier. A wide assortment from stock-run cable lugs and connectors are the basis for fast and reliable deliveries. lity tools druseidt qua ndard technical sta offer a high rocessing...

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Professional installation- and electrical connection technique for craft, industry and high current application-6

Professional installation- and electrical connection technique Best quality and best customizing services We are working in the field of high current transmission. Therefore application also for some thousands amps are no problem for us. Especially we take a look at top-quality and offer correspondent testing facilities. We are certified acc. to ISO 9001:2008 and have an extensive QM-system. We design our products with 3-D-systems and offer extensive manufacturing processes for customized solutions. We are flexible and offer more than just the simply delivery of electrical installation material...

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Professional installation- and electrical connection technique for craft, industry and high current application-7

druseidt Elektrotechnik Exact testing Comprehensive testing capabilities are the basis and the condition for delivering a high quality-standard. Accurateness, quality and flexibility combined with high advisory skills are essential principles of our company policy. So we think that it is the right way to realize a long-term business relationship and customer satisfaction. Please test our ability. We would be glad to discuss with your company too. Material testing Generating grinding surface pattern Analysis of grinding surface pattern

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Professional installation- and electrical connection technique for craft, industry and high current application-8

Professional installation- and electrical connection technique We deliver suitable cable lugs and connectors nearly for all possible kinds of application Why are different cable lugs series needed? In consequence of the various kinds of leadings and cables with different conductor constructions, different strandings and diameters also different sizes of cable lugs and connectors are required too. Unprofessional done crimping operations or wrong selected cable lugs are often the reason for generating fires, damaging of plants, unnecessary system down times and unnecessary repairing works. To guarantee...

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Professional installation- and electrical connection technique for craft, industry and high current application-9

druseidt Elektrotechnik What kind of cable lugs are standard in the druseidt company? In Germany some engineering standards for cable lugs are defined, but caused by the various kinds of different cable-constructions no further norms were identified. Therefore the cable lug manufacturers offer additionally to the normed ones different series manufactured in trade design. So our company offers an extensive range of cable lugs both standardized an commercially. Catalogue page Normed designs Insulated cable lugs DIN 46237 Insulated cable lugs DIN 46231 Uninsulated cable lugs DIN 46234 Uninsulated...

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Professional installation- and electrical connection technique for craft, industry and high current application-10

Professional installation- and electrical connection technique 1. ELECTRICAL CONNECTION- AND INSTALLATION TECHNOLOGY 1.1 Insulated cable lugs and connectors Insulated cable lugs ring-type up to 6 mm² Insulated cable lugs fork- and pin-type Insulated cable lugs > 6 mm² and insulated end-connectors Insulated butt- and parallel connectors Insulated receptacles Insulated male/female bullets Insulated shrinkable cable lugs and connectors Insulated solder splices and assortment-boxes 1.2 Uninsulated cable lugs and connectors Uninsulated cable lugs ring- and fork-type DIN 46234 and special designs Uninsulated...

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Professional installation- and electrical connection technique for craft, industry and high current application-11

1.12 High current plugs and sockets Plugs and sockets with thread connection Plugs and sockets with crimp connection Ready assembled cables with plug connectors and sockets druseidt Elektrotechnik 1.13 Battery clamps or clips and earthing tapes Battery clips and jump loads Battery clamps and clips Earthing tapes 1.14 Connectors and accessories for test bay and switch board application Highly flexible connecting leads with plugs 4 mm Ø Multilam-, clip-on and connecting plugs 4 mm Ø Insulated and uninsulated sockets 4 mm Ø Adapters 4 mm Ø Insulated and uninsulated crocodile clips with connection...

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Professional installation- and electrical connection technique for craft, industry and high current application-12

Professional installation- and electrical connection technique Ring-type solder tags Ring-type crimp terminals Uninsulated cable end sleeves Insulated cable end sleeves Uninsulated cable lugs Uninsulated tubular cable lugs Insulated cable lugs Different connectors with dimensions in the tab sector acc. to DIN 46244 part 1 Copper compression lugs Aluminium compression lugs Aluminium-cable lugs, longitudinally sealed Uninsulated parallel connectors Uninsulated butt connectors part 1/design A + B Uninsulated flat connectors Uninsulated multiple tabs 6,3 mm Screwable battery clamps Soldering battery...

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