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High flexible air and watercooled connectors

High flexible air and watercooled connectors
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High flexible air and watercooled connectors

Product catalog summary
Introduction
This document provides an overview of flexible connectors, solderless terminals, and contact systems for high-tech industrial applications, focusing on products by Paul Druseidt Elektrotechnische Spezialfabrik GmbH & Co. KG. It emphasizes quality, customer satisfaction, and continuous improvement.
Product Specifications
The catalogue details flexible connectors and cables, including insulated and non-insulated braids, ropes, and cables. Key products include braided copper tapes and round stranded copper cables, specifying materials like annealed Cu-ETP1 wires and technical data such as wire diameter and surface coating options.
Manufacturing Processes
The company uses braiding, soldering, welding, and extrusion to produce flexible components suitable for various applications, ensuring high-quality production.
Applications
Flexible connectors are used in connections between machine parts, switchgears, transformers, and electrolysis cells, with designs for both air-cooled and water-cooled systems.
Quality Management
A certified Quality Management System ensures high standards, quick delivery, and flexibility, supporting product development and offering extensive consultation services.
Technical Information
Technical details on flexible braided copper tapes include material specifications, surface treatments, and delivery options, with data on current load capacities and temperature resistance.
Conclusion
Paul Druseidt offers a wide range of flexible components for high-current transmission, supported by modern manufacturing facilities and a commitment to quality and customer satisfaction.
Specifications
Connectors are made from copper and stainless steel, using braided copper tapes or round stranded cables with solderless pressed contact areas. They are suitable for applications like switchgears and control panels, with current capacities up to 730 A.
Technical Data
Connectors use Cu-ETP wires with diameters from 0.15 mm to 0.20 mm. Contact areas are seamless copper tubes, uncoated or tinned, with insulation provided by a lead-free vinyl compound. The operating temperature range is -20°C to +105°C.
Design and Customization
Connectors are available in various designs, with customization options for drilling, length, and contact area dimensions, manufactured according to customer specifications.
Manufacturing Process
The druseidt press-technology ensures optimal contact resistance without additives, resulting in a fully pressed braid-integrated contact area.
Applications
Connectors are used in high current transfer applications, designed to compensate for temperature-induced expansions and vibrations.
Consultation and Support
The company offers consultations and support for planning projects or new products, providing solutions for high current applications.
Special Design Connectors
Special design connectors include variable contact areas, branched conductors, and shaped designs for specific applications like welding machines.
Overview
The document details specifications and options for flexible high current copper connectors, focusing on solderless pressed designs for industrial applications.
Specifications
  • Connectors made from braided tapes or round stranded cables, available in uncoated or tin-coated wires.
  • Contact areas can be coated with tin, nickel, silver, or gold, with widths from 20 mm to 200 mm.
  • Conductor cross-sections range from 25 mm2 to 6000 mm2.
Standard Design
  • Uncoated E-Copper braid with solderless pressed contact areas from seamless E-Copper tubes.
  • Contact areas are rectangular with optional bending protection.
Special Designs
  • Custom connectors from tinned wires or with coated contact areas, tailored to specific applications.
Technical Data
  • Braids from annealed Cu-ETP wires, with tinning available on request.
  • Insulation options include PVC, silicone, glass-fibre, or shrinking tubes.
Air Cooled High Current Cables
  • Made from stranded copper cables, available with or without insulation.
Fire Protection Hose
  • High current cables with a special fire protection hose, offering protection against high temperatures and open flames.
Applications
  • Used in industries requiring flexible high current connections with heat-resistant insulation.
Conclusion
The document outlines a comprehensive range of flexible copper connectors for various industrial applications, emphasizing customization and adaptability.
Product Overview
Includes CNC-manufactured components, spare parts, and complete machine equipment, specializing in flexible braided connectors and air-cooled round stranded cables for welding applications.
Flexible Braided Connectors
Designed for welding guns and machines, made from highly flexible braided copper tapes, available in various sizes and configurations.
Air Cooled Round Stranded Cables
Used in welding machines, available in insulated or non-insulated forms, designed for optimal thermal removal and longevity.
Water Cooled Cables
Suitable for welding machines and high current transmission, available in various designs for excellent flexibility and mechanical stability.
Technical Specifications and Ordering Information
Detailed technical specifications provided, with advice for specific order information to ensure accurate manufacturing and delivery.
Customization and Support
Offers customized designs and fast repair services, supporting customers with current transfer solutions.
Flexible Expansion Connectors
Made from aluminum foils with inert gas welded contact areas, customizable according to customer specifications.
Flexible Transformer Connections
Used when transformers have tubing connectors, customizable to fit the power and dimensions of the transformer.
Supple Bars
Insulated flat electrical conductors made from copper strips, used in switchgears and between transformers and generators.
PVC Insulated Supple Bars
Insulated with a black vinyl compound, available in standard lengths, easy to install and can be drilled or punched.
Halogen-Free Insulated Supple Bars
Similar to PVC-insulated bars but use a halogen-free thermoplastic for insulation, suitable for applications requiring halogen-free materials.
Custom Designs
Supple bars can be customized in terms of bending, twisting, and drilling according to customer specifications.
Bus- and Supple Bar Connectors
Used to connect busbars with insulated supple bars, customizable in dimensions, allowing connection without drilling.
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Catalog excerpts

High flexible air and watercooled connectors-1

2005 Flexible connectors • Solderless terminals • Contact systems Highly flexible air- and watercooled connectors and cables for hi-tech-applications in industrial and high-current equipment.

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High flexible air and watercooled connectors-2

http: www.druseidt.de E-Mail: [email protected] Please take notice that it is not allowed to use our photos, drawings or catalogue pages for your own applications without having our explicit written agreement.

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High flexible air and watercooled connectors-3

Insulated and non insulated braids, ropes and cables Braided copper tapes 10 - 11 Braided stainless steel tapes 11 PVC extruded braided copper tapes 12 Braided aluminium tapes 13 Tubular braids for covering and shielding 13 Round stranded copper cables 14 - 15 Round stranded cables with overall copper braid 15 Round stranded conductors acc. to DIN 48201 part 1 and 5 16 Insulated cables LifY 17 Insulated ropes ESUY/ESY 18 TPE-U insulated cables 19 Silicone insulated copper cables 20 - 21 Earthing tapes and flexible connectors Earthing tapes acc. to...

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High flexible air and watercooled connectors-4

We make the customers wishes to the focus of our discussion and offer multifarious manufacturing processes Customers satisfaction, quality, flexibility and a continuously improvement are the essential components of our management policy. They are guidelines and conditions for all our activities and our extensive delivery program. So we are glad to introduce with this catalogue a wide range of flexible components for high current transmission. Our different production processes enable the manufacturing of highly flexible braids, ropes and ready assembled cables as well as welded connectors. All...

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High flexible air and watercooled connectors-5

We’ve established an extensive and certificated Quality-Management-System Two of the essential components of our company policy are the quality and the customers satisfaction. To meet this requirements constantly, we’ve established an extensive and certificated information and QM-System. The existing system and the organizational proceedings will permanently complete and further developed to guarantee the reliability of every ranges of our company durable and economical. So we work in all of our departments (construction-, production-, sales- and purchasing department etc.) exclusive to arranged...

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High flexible air and watercooled connectors-6

We manufacture flexible components for current-transfer from the braid up to a solderless pressed connector Twisting of conductors and manufacturing of round stranded cables Finished products: Round stranded copper cables, braided copper tapes Weaving and manufacturing of braids Finished products: Solderless pressed connectors

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High flexible air and watercooled connectors-7

We manufacture flexible components in welded design for current-transfer made out of copperor aluminium strips Pictures on the right: Press-/diffusion welding Fusion welding Finished products: Fusion welded Al- and copper connectors Finished products: Press welded copper connectors

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High flexible air and watercooled connectors-8

Flexible connectors for multifarious applications Flexible connectors made out of braids as well as out of strips are used nearly in all kinds of applications for high current transfer. Our very modern machinery equipment combined with a very long experience in constructing and producing braids and high current connectors enables us to manufacture flexible components in every technical possible variation. So they have become particularly well established in following applications: Expansion connectors inside of bus bar-systems Connections between switchgears, transformers or generators and prefabricated...

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High flexible air and watercooled connectors-9

Insulated and non insulated braids, ropes and cables We deliver and manufacture flexible and highly flexible braids, ropes and cables in insulated as well as non insulated design. braided copper tapes PVC-extruded braided copper tapes braided aluminium tapes braided stainless steel tapes tubular braids for covering and shielding round stranded copper cables round stranded cables with overall copper braid copper and aluminium cables acc. to DIN 48201 part 1 and 5 insulated cables LifY welding cables H01N2-D ropes ESUY/ESY silicone insulated cables TP

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High flexible air and watercooled connectors-10

Technical data Material • annealed Cu-ETP1 wires acc. to DIN EN 13602 • wire-0 0,05 mm (1 mm2) • wire-0 0,07 mm (1,5-10 mm2) • wire-0 0,10 mm (16-400 mm2) Surface • uncoated or tinned Delivery • in rings, on spools or wooden drums Construction and application Our highly flexible braided copper tapes consist of annealed uncoated or tinned Cu-ETP1 wires acc. to DIN EN 13602. They are manufactured as flat rolled tubes. To produce such material we use different production lines of bunchers and braiding machines with a different number of carriers (16/24/36 or 48). The construction of the braids are...

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High flexible air and watercooled connectors-11

Flexible braided copper tapes acc. to DIN 72333 part 3 Technical data Material • annealed Cu-ETP1 wires acc. to DIN EN 13602 • wire-0 0,16 mm or 0,20 mm Surface • uncoated or tinned Delivery • in rings, on spools or wooden drums Construction and application Flexible braided copper tapes consist of wires with a stronger wire-0 of 0,16 resp. 0,20 mm. They can be used for all applications which do not have special demands to the flexibility of the braids. The planed application acc. to DIN 72333 part 3 is as ground braiding tapes for batteries. Therefore please take account of our ready assembled...

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High flexible air and watercooled connectors-12

Construction and application Our flexible PVC-extruded braided copper tapes are made out of annealed uncoated Cu-ETP wires and are insulated by a black high quality vinyl compound. The compound is hardly inflammable/self-extinguishing and free of lead. The electrical conductor is a flexible copper braid manufactured by a flat rolled copper tube. The technical characteristics of the insulation material e.g. the operating voltage up to 1 kV and the heat resistance up to +105° C combined with the flexibility of the braids offer multifarious applications inside switchgears or control panel devices...

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High flexible air and watercooled connectors-13

Construction and application For applications which requires the using of flexible aluminium components, we deliver braided aluminium tapes with a wire-0 of 0,15 mm or 0,30 mm. Additionally to the selling of the material by the length we manufacture ready assembled elements respectively to our catalogue page 24. Technical data Material • annealed AL 99,5 wires • wire-0 0,15 mm or 0,30 mm Surface • uncoated Delivery • in rings or on spools Tubular braids for covering and shielding Construction and application To protect cables and electrical conductors against interferences and to realize a safe...

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