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Electro-hydraulic operated crimping- and cutting tool with USB-interface

Electro-hydraulic operated crimping- and cutting tool with USB-interface

Product catalog summary

Overview: The document provides comprehensive details on Druseidt's battery-operated electro-hydraulic crimping and cutting tools, designed for industrial and craft applications. These tools are noted for their mobility, advanced process and control technology, and are equipped with Li-Ion batteries and USB interfaces for connectivity and diagnostics.

Specifications: The tools come in various configurations, including fixed and exchangeable tool heads, with crimping forces ranging from 60 kN to 130 kN. They support a wide range of cable sizes and types, including copper, aluminum, and ACSR cables.

Tool Types:

Fixed Tool Heads: Available in crimping systems of 60 kN and 130 kN with C-shaped and H-shaped heads, and cutting systems for diameters up to 85 mm.
Exchangeable Tool Heads: Crimping/cutting systems of 60 kN and 100 kN, offering flexibility and cost-effectiveness.
Cylindrical Design: Includes "Standard" and "Mini" systems for different application needs.

Features: The tools feature a two-stage hydraulic system, automatic pressure monitoring, electronic control, and inspection of the crimping cycle. They also include an optical failure and stand-by indication system, ensuring maximum performance and safety.

Applications: Suitable for various crimping and cutting applications, including indent-crimping, WM-crimping, hexagonal crimping, and trapezoid crimping for different cable types and sizes.

Accessories: Accessories such as replacement batteries, chargers, and mains adapters are listed, enhancing the tools' usability and maintenance.

Technical Data: Detailed technical specifications are provided for each tool type, including crimping force, operating pressure, battery specifications, and weight.

Conclusion: Druseidt's battery-operated tools offer a versatile and efficient solution for professional installation and electrical connection tasks, focusing on mobility, safety, and advanced technology integration.

Crimping Tools:

WM-Crimping: Suitable for tubular cable lugs and connectors, available in different designs for fine stranded cables and standard applications, covering a range from 10 to 240 mm².
Hexagonal Crimping: Designed for copper and aluminum cable lugs and connectors, compliant with DIN standards, covering 10 to 300 mm².
Trapezoid Crimping: For cable end sleeves according to DIN 46228, covering 25 to 185 mm².
Crimping Dies: Various dies are available for different crimping needs, including indent-crimping and round-crimping dies.

Cutting Tools:

Battery Operated Hydraulic Cutting Tools: Available in 60 kN and 70 kN variants, suitable for copper and aluminum cables up to 85 mm in diameter. Features include a two-stage hydraulic system, automatic pressure monitoring, and USB interface for remote diagnostics.

Hydraulic Pumps:

Foot Operated and Electro-Hydraulic Pumps: Designed for use with crimping and cutting heads, operating at 700 bar pressure. They are available in various configurations, including battery-operated models for mobile use.

Technical Data and Accessories:

Each tool and pump comes with specific technical data, including crimping force, operating pressure, weight, and battery specifications.
Accessories include replacement batteries, chargers, high-pressure hoses, and carrying cases.

Recommendations: The document suggests using specific tools for different applications based on the cross-section range and material type. It also emphasizes the importance of selecting the right tool configuration for efficient and safe operation.

Specifications: The document describes a battery-operated electro-hydraulic pump with a rating pressure of 700 bar. It features a light, compact, and robust construction with a fiber-glass reinforced, non-conducting, and shock-proof body made of Polyamide, making it suitable for mobile applications. The system utilizes a double piston technology for rapid advancement and has a quick tool return mechanism. It includes a capacity recognition system for precise work, PWM motor adjustment for soft start, and a micro-controller for equipment control. Pressure control is managed by an electronic pressure sensor, and the power pack charge is constantly monitored. The system supports traceability of work cycles through automatic registration and saving in the machine memory, with data accessible via a mini USB interface.

Procedures: The pump is equipped with a hand switch/remote control for actuation, and LED indicators provide machine status information. Retraction can be automatic or manual with a retraction stop function. The standard set includes a battery-operated pump, high-pressure hose, Li-Ion battery, shoulder strap, battery charger, carry bag, analysis software, and USB connecting lead.

Technical Data: Operating pressure is 700 bar (70 MPa), with a loading time of approximately 45-50 minutes. The delivery rate is 1.15 l/min in the low-pressure range and 0.15 l/min in the high-pressure range. The system automatically switches from low to high pressure at approximately 90 bar. It operates within a temperature range of -20°C to +55°C and has a protection class of IP 43. The dimensions are 300 mm x 195 mm x 210 mm, and it weighs approximately 4.7 kg.

Accessories and Additional Features: The document lists various accessories, including replacement batteries, battery chargers, mains adapters, and high-pressure hoses with quick couplings. It also describes additional integrated display functions for monitoring compression progress, pressure control, error messages, and service data. The system supports preinstalled standard programs for crimping or cutting, with features like automatic or manual return flow, hold time setting, instep function, and return stop function.

Compression and Cutting Heads: The document details various compression and cutting heads suitable for connection to the 700 bar basic pumps. These include collapsible, C-shaped, and H-shaped compression heads with different crimping forces and suitable for various cable sizes. It also describes exchangeable crimping dies for different cable types and sizes, following DIN standards.

Tools Compatibility: All crimping dies and techniques are compatible with a range of tools, including models 12965/S, 12968, 13551/25, 13551/42, 13537, 12585-87, and 12837.

Recommendations: When ordering specific dies, it is necessary to also order the suitable indentor. For crimping cross-sections up to 25 mm², both copper and stainless steel cables can be crimped with the same die-set.

Catalog excerpts

Electro-hydraulic operated crimping- and cutting tool with USB-interface-1

Professional installation- and electrical connection technique Economicall y Productive Universal ap plicable druseidt battery operated tool program: Electro-hydraulic operated crimping- and cutting tools for industrial as well as applications in craft Battery operated tools with fixed tool heads - crimping system 60 kN with collapsible tool head - crimping system 130 kN with C-shaped tool head - crimping system 130 kN with H-shaped tool head - cutting system up to 50 mm Ø - cutting system up to 85 mm Ø Battery operated tools with exchangeable tool-heads - crimping/cutting system 60 kN - crimping/cutting system 100 kN Battery operated tools in cylindrical shaped design - druseidt system “Standard” - druseidt system “Mini” Battery operated crimping tool 130 kN with shoulder strap

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Electro-hydraulic operated crimping- and cutting tool with USB-interface-2

druseidt Elektrotechnik Highest quality „made in Germany“ druseidt’s battery operated electro-hydraulic crimping and cutting tools offer an excellent solution for mobile applications as well as working in cramped conditions. The new tool generation is characterized by a modern process- and control technology combined and equipped with Li-Ion- batteries and a USB-interface to connect them with all popular PC-systems. The included analysis software allows an interpretation of the crimping process and offers services- and monitoring functions too. Additionally all tools are equipped with an optical...

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Electro-hydraulic operated crimping- and cutting tool with USB-interface-3

Professional installation- and electrical connection technique Battery operated hydraulic crimping and cutting tool 60 kN druseidt-system with exchangeable tool heads Deliverable exchangeable tool heads universal battery operated hydraulic crimping and cutting tool with exchangeable tool heads deliverable tool heads Part-No. 14241 collapsible crimping head for half shell dies Part-No. 14242 collapsible crimping head for flat dies Part-No. 14243 cutting head for copper and aluminium cables max. Ø 65 mm Part-No. 14244 cutting head for ACSR-cables max. Ø 45 mm two stage hydraulic system with quick...

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Electro-hydraulic operated crimping- and cutting tool with USB-interface-4

druseidt Elektrotechnik Battery operated hydraulic crimping and cutting tool 60 kN druseidt-system with exchangeable tool heads die-sets for crimping head Part-No. 14241 druseidt system dies size II half shell dies in small design cross-section range die-sets for crimping head Part-No. 14242 druseidt system dies size I flat design 1 piece battery charger 230 V 1 piece USB-connecting lead 1 piece battery operated basic unit 60 kN without tool heads 1 piece analysis software crimping head for half shell dies crimping head for flat dies cutting head for copper- and aluminium-cables up to 65 mm Ø...

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Electro-hydraulic operated crimping- and cutting tool with USB-interface-5

Professional installation- and electrical connection technique Battery operated hydraulic crimping and cutting tool 100 kN druseidt-system with exchangeable tool heads Exchangeable tool heads Crimping head Cutting head Deliverable tool heads Battery operated tools with exchangeable tool heads offer an economically and mobile crimping of cable lugs and connectors as well as cutting of copper- and aluminium-cables Deliverable tool heads Part-No. 12753 collapsible crimping head for flat dies Part-No. 12751 cutting head for copper and aluminium cables up to 54 mm Ø two stage hydraulic system with...

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Electro-hydraulic operated crimping- and cutting tool with USB-interface-6

druseidt Elektrotechnik Battery operated hydraulic crimping and cutting tool 100 kN druseidt-system with exchangeable tool heads Crimping dies druseidt system dies size I flat design cross-section range 1 piece battery charger 230 V 1 piece USB connecting lead 1 piece battery operated basic unit 100 kN without tool heads 1 piece analysis software steel carrying case crimping head for flat dies cutting head for copper- and aluminium cables up to 54 mm Ø 230 V mains adapter with 5 m connecting lead Replacement battery charger 230 V Shoulder strap Technical data crimping force: 100 kN max. stroke:...

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Electro-hydraulic operated crimping- and cutting tool with USB-interface-7

Professional installation- and electrical connection technique Battery operated hydraulic crimping tool 60 kN with fixed crimping head Handy crimping tool for economically and mobile crimping operations suitable for working with druseidt system dies size II (half shell dies in mall design) s two stage hydraulic system with quick feed and power stroke collapsible, 360° rotating tool heads automatic pressure limit and monitoring by a pressure sensor electronic control and inspection of the crimping cycle quick motor stop and manual retraction automatic motor stop and automatic retraction once crimp...

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Electro-hydraulic operated crimping- and cutting tool with USB-interface-8

druseidt Elektrotechnik Battery operated hydraulic crimping tools 60 kN with fixed crimping heads Crimping dies druseidt system dies size II (half shell dies in small design) cross-section range 1 piece battery operated basic unit 60 kN without die sets 1 piece analysis software 1 piece battery charger 230 V 1 piece steel carrying case 1 piece Li-Ion-battery 14,4 V, 2,6 Ah Accessories 13553 1 piece USB connecting lead 230 V mains adapter with 5 m connecting lead Replacement battery charger 230 V Shoulder strap Technical data crimping force: 60 kN max. stroke: 17 mm operating pressure: 700 bar...

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Electro-hydraulic operated crimping- and cutting tool with USB-interface-9

Professional installation- and electrical connection technique Battery operated hydraulic crimping tools 130 kN with fixed crimping heads universal crimping tools for economically and mobile crimping operations suitable for working with druseidt system dies size III (half shell dies in large design) the large crimping width enables an efficient working with a lower number of crimpings compared with tools with small designed half shell dies the C-shaped crimping heads enables a side placing of cables and connectors up to 25 mm or 42 mm outside-Ø. Cables/connectors with a bigger diameter can be...

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Electro-hydraulic operated crimping- and cutting tool with USB-interface-10

druseidt Elektrotechnik Battery operated hydraulic crimping tools 130 kN with fixed crimping heads Crimping dies druseidt system dies size III (half shell dies in large design) cross-section range 1 piece battery operated C-shaped basic unit 130 kN opening width 25 mm without die sets 1 piece LI-Ion-battery 14,4 V/2,6 Ah 1 piece battery charger 230 V 1 piece analysis software 1 piece USB connecting lead 13551/42 1 piece steel carrying case 1 piece battery operated C-shaped basic unit 130 kN opening width 42 mm without die sets 1 piece Li-Ion-battery 14,4 V/2,6 Ah 1 piece battery charger 230 V...

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