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druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)

druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)
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druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)

Product catalog summary
Introduction
The document introduces the "druseidt-Titan" high current contact systems and cleaning devices, specifically designed for anodizing and electroplating plants. These systems aim to reduce electrical contact resistance through a hydro-pneumatically activated drive that ensures high contact pressure.
Specifications
The Titan system features a unique force booster that converts air pressure into high contact pressure using a hydraulic system actuated with water, eliminating oil contamination risks. It is capable of handling current loads from 3000 A to 15000 A and includes models with movable contact fingers for measurement compensation.
Soiling Problem and Solutions
Soiling of contact surfaces is a major issue in electroplating and anodizing plants, leading to increased contact resistance and power losses. The Titan system, along with new cleaning devices, addresses these issues by maintaining clean contact surfaces and optimizing process cycles.
Economic Advantages
  • Reduction in contact resistance and electrical losses.
  • Minimized costly repairs and system downtimes.
  • Modular design allows customization for different plant setups.
  • Long-lasting quality "Made in Germany".
Theoretical Foundations
The document explains that the quality of an electrical connection is influenced by material, cross-section, dimension, finishing, and contact pressure. Higher contact pressure reduces electrical resistance, enhancing connection performance.
System Titan Features
  • Standardized models for current loads from 3000 A to 15000 A.
  • Self-cleaning effect due to contact surfaces being rubbed clean upon insertion of bars.
  • Pluggable protective covers for easy maintenance.
Design and Models
The Titan system is available in various designs, including standard and compact models, with options for integrated temperature sensors. It can be connected using massive bars without flexible connectors.
Control Modules
New control modules automatically manage air pressure for hydro-pneumatically or pneumatically activated contact-saddles, enhancing flexibility and optimizing contact systems without requiring external air-pressure systems.
Conclusion
The "druseidt-Titan" system offers innovative solutions for high current contact systems, addressing common issues in electroplating and anodizing plants while providing economic and operational benefits.
Overview
Druseidt provides cleaning systems and devices designed to reduce power losses and minimize maintenance costs in high current contact systems, optimizing process cycles in industrial settings.
Specifications
The document outlines various cleaning devices including hand-cleaning sliders, cleaning carriers, and cleaning saddles, designed for both manual and automated cleaning of contact surfaces to maintain low contact resistance and minimize power losses.
Hand-Cleaning Sliders
Available for one or two-hand operation, these sliders are cost-effective tools for cleaning bus-bars and contact surfaces, adaptable to different bus-bar thicknesses, and essential for maintaining efficient contact systems.
Cleaning Carriers
Custom-designed for integration into automated plant processes, these carriers feature exchangeable cleaning parts coated with a special fleece, allowing for regular cleaning cycles that ensure optimal current transfer even in environments with high material pollution.
Cleaning Saddles
Based on spring-activated contact-saddles, these are coated with a special cleaning fleece that is chemically resistant and easy to clean, designed to reduce power losses and compatible with the Druseidt-Titan contact system.
Product Range
Druseidt offers a wide range of products for anodizing and electroplating plants, including high current contacts, flexible copper connectors, and complete bus-bar systems, along with extensive consultation and service support for product development and plant construction.
General Advice
The document advises that technical information and measurements are subject to change, with provided values being approximate and based on optimized conditions. Binding values are only those confirmed in written order confirmations.
Contact Information
Druseidt Elektrotechnik is based in Remscheid, Germany, and offers detailed catalogues on various related products and systems.
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Catalog excerpts

druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)-1

Product Information 01/ 2 0 1 1 Flexible connectors • Solderless terminals • Contact systems „druseidt-Titan“ High current contact systems and cleaning devices

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druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)-2

High current contact systems and cleaning devices © 2011 Paul Druseidt Elektrotechnische Spezialfabrik GmbH & Co. KG Neuenkamper Str. 105 42855 Remscheid, Germany Telephone: +49 (21 91) 93 52-0 Telefax: +49 (21 91) 93 52-150 http: www.druseidt.de E-Mail: [email protected] The use of photos, drawings or other parts of this catalogue for own advertisement or other usage is subject to our formerly written acceptance.

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druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)-3

Druseidt Elektrotechnik „druseidt-Titan“ with a hydro-pneumatically activated drive the innovative and inimitably high current contact system for anodizing and electroplating plants The development of this new contact system, called Titan, based on the fact that the electrical contact resistance will be reduced when working with a higher contact pressure. Therefore we equipped our new contact system with a novel force booster which realize a constant pressure up to some thousands Newton per contact finger by working with a special hydro-pneumatic power gear ration.

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druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)-4

High current contact systems and cleaning devices High current contact-saddles „druseidt-Titan“ a perfect system for perfect application Theoretical foundations to the subject contact resistance The quality of an electrical connection depends on the material, the cross-section, the dimension and the finishing of the contact areas as well as on the contact pressure. Such facts define the electrical contact resistance and finally the operation and life time of the connection. So when working with a higher contact pressure the electrical resistance will be reduced. Soiling problems are beside the...

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druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)-5

Druseidt Elektrotechnik A minimized contact resistance through a all time high contact pressure ● Standardized models in a current range 3000 A up to 15000 A ● Models up from 6000 A with special movable contact fingers with measurement compensation ● contacts in special design for extremely high current > 15000 A ● Self cleaning effect, because the contact surfaces are rubbed clean when the bars are inserted

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druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)-6

High current contact systems and cleaning devices „druseidt-Titan“ – standard design current load Hydro-pneumatically activated contact series “druseidt-Titan” current load 3000 A - 5000 A System description Deliverable design Equipped with a force booster working with a special water actuated hydro-pneumatic power gear ration. Contact pressure according to the following diagram. All contact fingers are individual activated so that they abut on the bus-bars stable and safe. They are mounted in a way that their contact surfaces are rubbed clean when the bus-bars are inserted. Pluggable protective...

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druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)-7

Druseidt Elektrotechnik

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druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)-8

High current contact systems and cleaning devices Hydro-pneumatically activated contact series „druseidt-Titan“ current load 3000 A - 5000 A Standard design in front with straight E-copper bars current load Standard design in front with 90° angled E-copper bars The values in the tables based on a bus-bar thickness of 20 mm. When working with differing bars please notice that the width of the contact-saddles will be accordingly changed. Minimum height of the bus-bars 60/80 mm. When working with a height of 60 mm or less than 80 mm it is necessary to mount a equalizing piece in the middle of the...

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druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)-9

Druseidt Elektrotechnik Hydro-pneumatically activated contact series „druseidt-Titan“ current load 3000 A - 5000 A Standard design mounted on a E-copper plate current load Standard design mounted on a E-copper angle current load The values in the tables based on a bus-bar thickness of 20 mm. When working with differing bars please notice that the width of the contact-saddles will be accordingly changed. Minimum height of the bus-bars 60/80 mm. When working with a height of 60 mm or less than 80 mm it is necessary to mount a equalizing piece in the middle of the contact-saddle. On demand all contact...

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druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)-10

High current contact systems and cleaning devices Hydro-pneumatically activated contact series „druseidt-Titan“ with measurement compensation, current load 6000 A – 15000 A System description and deliverable design Pluggable protective covers made out of stainless steel are standard. Optional with or without temperature sensor Pt 100. For the absorption of the extremely high contact forces all contacts are mounted on a stabilized stainless steel plate. To connect the contacts with the bus-bar-system you do not need any form of flexible connectors. The connection can be done by using massive bars....

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druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)-11

Druseidt Elektrotechnik Hydro-pneumatically activated contact series „druseidt-Titan“ with 10 mm measurement compensation, current load 6000 A – 15000 A Standard design mounted on a E-copper plate current load Standard design mounted on a E-copper angle current load The values in the tables based on a bus-bar thickness of 20 mm. When working with differing bars please notice that the width of the contact-saddles and if applicable the thickness of the E-copper plate or angle will be accordingly changed. Minimum height of the bus-bars 80/120 mm. When working with al height of 80 mm or less than...

 Open the catalog to page 11
druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)-12

High current contact systems and cleaning devices Hydro-pneumatically activated contact series „druseidt-Titan“ with 10 mm measurement compensation, current load 6000 A – 15000 A Compact design mounted on a E-copper plate current load Compact design mounted on a E-copper angle current load The values in the tables based on a bus-bar thickness of 20 mm. When working with differing bars please notice that the width of the contact-saddles and if applicable the thickness of the E-copper plate or angle will be accordingly changed. Minimum height of the bus-bars 80/120 mm. When working with a height...

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druseidt - TITAN Hydro-pneumatically activated high current contacts and cleaning systems for electroplating an anondizing plants (2,2 MB) (Productinformation 01/2011)-13

Druseidt Elektrotechnik Control modules for pneumatically resp. hydro-pneumatically activated contact-saddles These new developed control modules switch the needed airpressure on or off automatically when working with hydro-pneumatically or pneumatically activated contact-saddles. The switching operation will be realized in the same moment when the current of the tank is switched on or off. With the new druseidt control modules you are able to use hydro-pneumatically or normal pneumatically driven contact-saddles on every place in your plant, without doing any intervention in your existing tank-control-system....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.