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Contact-systems and accessories for electroplating equipment

Contact-systems and accessories for electroplating equipment
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Contact-systems and accessories for electroplating equipment

Product catalog summary
Overview: This document provides comprehensive details on contact systems and accessories for anodising and electroplating equipment, focusing on high current contacts used in galvanising and electroplating processes. It includes specifications, features, and recommendations for various contact systems.
High Current Contacts and Accessories: The document outlines different types of contact saddles and accessories, including standard and two-piece models with integrated guides, designed for current ranges from 250 A to 14000 A. Key features include self-tightening and self-cleaning mechanisms, high conductivity, robust construction, and maintenance-friendly designs.
Contact Systems for Galvanising Equipment: Emphasis is placed on the quality of finishing and plating, minimizing energy loss, and ensuring efficient current transfer. Druseidt offers modular contact systems for easy replacement and maintenance.
Selection and Customization: Guidance is provided on selecting suitable contacts and current transfer elements based on mechanical, chemical, and electrical stresses. Customized solutions are available to meet specific requirements.
Technical Specifications: Detailed specifications for various contact systems are provided, including dimensions, weight, and suitable bus-bar thickness. Protective covers made of A4 stainless steel enhance mechanical stability and protect against corrosive elements.
Additional Components: The document lists components such as work rods, bimetallic sheets, washers, bolting blocks, and anodes, as well as accessories for barrel units, flexible copper connectors, and contacts for rotating collectors.
Heating and Regulating Devices: Information on immersion heaters, heating rods, temperature control devices, and level control devices is included, highlighting their role in maintaining optimal operating conditions.
Installation and Maintenance: The document emphasizes the ease of installation and maintenance of the contact systems, with modular designs allowing for quick part replacement and system updates.
Conclusion: Druseidt's contact systems are designed to meet the demands of modern galvanising and electroplating processes, offering high efficiency, durability, and adaptability to various operational requirements.
Contact System Overview: The document describes a robust and adaptable contact system designed for high current loads, up to 40,000 A, featuring moveable contact fingers and a simple pneumatic construction for self-cleaning and minimal maintenance.
Aluminium Work Rods and Contact Plates: Aluminium bus-bar units are available for anodising systems, though copper is recommended for contact areas to prevent oxidation and increased resistance.
Bimetallic Elements: Bimetallic elements provide secure, corrosion-protected connections, available in various dimensions and weights for specific applications.
Bolt Contact Modules: Suitable for low current transfer in narrow spaces, these modules use spring-loaded contact bolts, with pneumatically activated versions available for special applications.
Contact Saddles and Modules: Designed for smaller equipment, using spring-fed contact fingers, suitable for specific bus-bar thicknesses.
Support Blocks and Rack Contacts: Prism support blocks hold bus-bars in place, and rack contacts provide reliable connections for plating racks.
Additional Components: Various components such as wing nuts, butterfly bolts, and contact holders are detailed with their dimensions, materials, and suitable applications.
Rack Clamps: Quick fastening mechanisms for plating racks, made from acid-resistant alloys and stainless steel, designed for high-strength applications.
Galvanizing Barrel Units: Suspended units made from plexiglass or polypropylene, equipped with DC or AC motors, suitable for small batch processing.
Contact Cables: Sealed contact cables with solderless pressed contact clamps and flexible PVC coverings, designed for durability and resistance to liquid ingress.
Specifications: Detailed specifications for carbon brushes, immersion heaters, temperature controllers, and float switches, including technical data and application examples.
Procedures: Instructions for selecting and installing immersion heaters and temperature controllers, emphasizing material matching to environmental conditions.
Standards and Recommendations: Importance of using appropriate materials for different applications, with specific configurations for optimal performance and safety.
Key Data from Tables: Part numbers, dimensions, and performance specifications for various components, serving as a reference for selecting appropriate parts.
Critical Information: Emphasis on precise temperature control and the use of microprocessor-controlled regulators for high accuracy applications.
Specifications: Descriptions of electronic regulators and level probes for monitoring liquid levels, with technical data and application examples.
Procedures: Instructions for using electronic regulators with rod-type level probes for dry-running protection and level regulation.
Norms and Standards: Adherence to DIN standards for construction and technical specifications, ensuring compatibility and reliability.
Recommendations: Suggestions for using specific types of level probes and regulators based on application requirements.
Technical Data and Components: Detailed technical data for various components, including level probes, switches, and mounting accessories.
Tables and Charts: Tables listing part numbers, descriptions, and technical specifications for various components.
Applications: Examples of regulator and probe usage in different scenarios, highlighting the importance of selecting appropriate combinations for optimal performance.
Insulating and Repair Materials: Details on insulating and repair materials, including hard rubber repair kits and cold insulating compounds.
Protective, Maintenance, and Cleaning Sprays: Information on cleaning, protection, and lubrication sprays for electronic components.
Load Capacity Tables: Load capacities for copper wires and braiding, and specifications for copper and aluminum bars.
Additional Information: Information on installation materials and tools for cutting, stripping, and crimping flexible connectors.
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Catalog excerpts

Contact-systems and accessories for electroplating equipment-1

Contact-Systems and Accessories for Anodising and Electroplating Equipment

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Contact-systems and accessories for electroplating equipment-2

Description Page High Current Contacts and Accessories for Rack Systems Contact Saddles - Standard Contact Saddles - Two Piece Model Contact Saddles - with Integrated Guides High Current Bolt Contacts Pneumatic Contacts Pneumatic Contacts Pneumatic Contacts with Moveable Contact Fingers Work Rods, Bimetallic Sheets and Washers Bolting Blocks Anodes and Small Contact Saddles Contact Saddles with Spring and Stamped Contact Plates Contact Saddles Bar supports - Metal and Plastic Contacts for Galvanising Racks Rack Contact Holders 20 Cam Levered Rack Contacts 21 Wing Screws and Nuts 21...

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Contact-systems and accessories for electroplating equipment-3

Factory View Neuenkamper Strasse Factory View Lenneper Strasse Aerial photograph of our factory P. Druseidt Elektrotechnische Spezialfabrik GmbH & Co. KG Neuenkamper Strasse 105 · 42855 Remscheid · Germany P.O. Box 10 02 25 · 42802 Remscheid · Germany Phone +49 (21 91) 93 52-0 · Fax +49 (21 91) 93 52-150 E-Mail: [email protected] · Internet: www.druseidt

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Contact-systems and accessories for electroplating equipment-4

Quality and constructive know-how backed by modern production technology ... Quality Products ... provide the user with a wide range of contacts and current transfer elements, fine tuned to the respective requirements.

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Contact-systems and accessories for electroplating equipment-5

High Current Contacts for Galvanising Equipment Much emphasis is being placed on the quality of finishing and plating galvanising and electroplating. These increasing requirements are simultaneously combined with the demands for inexpensive methods and rational, low-maintenance production procedures. Every component of a plating system must therefore be equipped to meet these prerequisites. Weak points which can be the cause for repairs or system down-time or that could lead to plating problems must be avoided or eliminated. A major prerequisite for optimal processing is that the current required...

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Contact-systems and accessories for electroplating equipment-6

High Current Contactors for Work Rod Systems High Current –Contact Saddles 250 - 3000 A One Piece Standard Version A proven druseidt contact system for decades. Technically up-to-date and continuously under development. Supplied either as one piece standard contact for a bus-bar thickness of 10/15 or 20 mm or as a ready-to-install contact unit complete with base, i.e., integrated power connection bar or angle and insulation plate. Contacts with base are suitable for immediate installation on the tank frame. In order to maximize the life-span of the contacts and to minimize repair and down times,...

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Contact-systems and accessories for electroplating equipment-7

High Current Contact Saddles 250 - 3000 A One Piece Standard Version Part No. Part No. Part No. Contact block Contact block 1 set Replacement complete with base contact elements. max. Prefabricated load Number Suitable of contact bus-bar fingers Dimensions mm B B, H H, S S, Weight kg/item. without base Accessories/Replacement Parts 50732 1 Piece installed mounting guide Part No. 30690 Replacement spring - Stainless steel, Standard 17198 Replacement foil, Type - 2 Fold Part No. 30691 Replacement spring - Stainless steel, Heavy Version 17199 Replacement foil,...

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Contact-systems and accessories for electroplating equipment-8

High Current Contact Saddles 4000 – 14000 A Two Piece Model The 4000 A and up range, proven for many years. The standard version is supplied as a contact pair, i.e. delivered in two non connected halves. This allows the contacts to be set individually according to the bus-bar thickness for installation. The installation distance of the contact halves must be less than the thickness of the bus-bar (depending on the contact block or weight of the bus-bar 4 – 6 mm; consultation required). Inserting the busbar works with the bar’s own weight which makes these contacts very efficient for fully automatic...

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Contact-systems and accessories for electroplating equipment-9

High Current Contact Saddles 4000-14000 A Two Piece Model Part No. Part No. Part No. Number Contact block Contact block 1 set Replacement Suitable of contact complete with base contact elements max. bus-bar fingers Prefabricated load height mm 15 x 12 mm L B, Weight kg/piece without base Part No. 30691 Replacement spring - Stainless steel, Heavy version Part No. 30692 Replacement spring - Stainless steel, Heavy duty version Accessories/Replacements 30702 1 Piece installed mounting guide 17198 Replacement foils, Type - 2 fold 17199 Replacement foils, Type - 3 fold Note: All contacts...

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Contact-systems and accessories for electroplating equipment-10

High Current Contact Saddles 250 - 4000 A One Piece Model with Integrated Guides This range of contacts is a further development based on our standard version. The construction of the contact finger has been modified with an easy exchange foil package which in cases decreases the size of the unit. Furthermore, guides have been integrated directly in the main module on each side. Besides technical improvements, this also creates an overall less expensive solution as well. These contacts are delivered as a one piece model for bus-bar thickness 10, 15 or 20 mm. Although the installation size of...

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Contact-systems and accessories for electroplating equipment-11

High Current Contact Saddles 250 - 4000 A One Piece Model with Integrated Guides Part No. Part No. Part No. Weight Contact block Contact block 1 set Replacement Suitable Number kg/piece complete with base contact elements, max. bus-bar of contact Dimensions mm without Prefabricatedload height mm fingersL L1 B H ^ S S1base Replacements 30690 Replacement spring - Stainless steel, Normal Version 30691 Replacement spring - Stainless steel, Heavy Version Note: All contacts for a bus-bar thickness up to 20 mm are delivered as a one piece module. For heavier bars, the contacts...

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Contact-systems and accessories for electroplating equipment-12

High Current Bolt Contacts 1000 - 12000 A With Spring Fed Contact Bolts druseidt System druseidt High Current Bolt Contacts consist of two equal contact halves that are fixed together. These are configured for the required bus-bar thickness before delivery. For bus-bar thickness over 10 mm, respective spacing elements are utilised. The current transfer is made over several points on the spring fed E-Cu contact bolts with a beryllium disk. The amount and layout of the contact bolts depends on the desired current load and the height of the bus-bar. Inserting the bus-bar is performed using the bar’s...

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