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MaXtreme

MaXtreme
6Pages

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THE START OF A NEW ERA: EXTREME PERFORMANCE MACHINING CHARACTERISTICS - Aerosol generators with innovative micro-particle medium diameter below 0.5uM - Air Boost Adds air-flow for large dimension tools, reducing oil consumption and increases chip removal - Double generator and hybrid pressure system for performance machining with small tool sizes. A REVOLUTIONARY TECHNOLOGY Thanks to a completely new approach to the aerosol generation technology, MaXtreme is revolutionising MQL near-dry machining systems on new and existing machines. MaXtreme is the ready-for-use solution for the most demanding and high performance near-dry processing that requires minimum external or internal lubrication or lubrication via utensil. OPTION WITH DOUBLE VORTEX The revolutionary system for internal and external applications of high-level near-dry processing. In some applications, a second optimised vortex nozzle can be added for higher pressures to allow higher aerosol and flow rates on small utensil applications. ADVANTAGES - Reduce your cycle times - Increase tool life - Better surface finish - Reduced Oil and Water consumption - Lower waste product costs - Prevent part rusting during staging This option works in a hybrid configuration with the primary nozzle that dispenses constant and rich aerosol even at low flow rates, reducing the 'dead zone' found at low flow rates. SELF-ADAPTING AND HYBRID FEATURE Vortex Aerosol zone Deceleration zone APPLICATIONS Near Dry High Performance Machining applications Discharge cone Large dimension particles fusion plate How it works: the aerosol is produced using a novel vortex generator that has an increased operational envelope. A particular design of the conical discharge nozzle, combined with specific surface finish fragments the oil particles, decelerating them at a controlled speed into an aerosol with submicron particle diameters. When the flow rates become high (typically for large tools), an air-boost valve opens to integrate additional air flow for the removal of chips and heat reducing the density of the aerosol that is not required for this type of processing operation.

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DropsA Hydraulics diagram Single vortex version (LP) Option with dou ble vortex (LP/HP) pneumatic actuation Option with double vortex (LP/HP) electrical actuation Technical Information Application: - Tool machines - Machines for cutting and bending sheet metal - Steel plants Advantages: - Reduction of the cycle time: from 25% to 80%. Reduction of the quantity of lubricant required - Longer utensil life - Improved finishing of the pieces

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PNEUMATIC/ELECTRIC CONTROL DOUBLE NOZZLE

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APPROXIMATE CONSUMPTION The data indicated on the graphics refer to work test conditions with inlet pressure of 1~6 bar FLOW RATE AIR/OIL NORMAL PRESSURE 6 BAR VORTEX 1 HIGH AIR/OIL FLOW RATE PRESS 20 BAR VORTEX 2 OIL FLOW RATE (CC/H) COMBINED AIR/VORTEX OIL FLOW RATE Maxtreme oil viscosity <50cSt 40° Test temperature 20°C

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DropsA Ordering Information Part number Description 3135263 MaXtreme one with minimum level, single nozzle (HP circuit deactivate) 3135264 MaXtreme - with minimum level, double nozzle Accessories Description Solenoid valve for aerosol control Air multiplier kit On/Off solenoid valve kit for high-pressure circuit On/Off solenoid valve kit for low-pressure circuit replacement parts Description Pressure adjustment valve 0~10 Bar 0-25 Bar pressure gauge Safety valve Air check valve Consumable Products Description MaXtreme - Oil 22 Litres MaXtreme - Oil 206 Litres MaXtreme - Oil 980 Litres...

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MaXtreme 6Pages

Catalog excerpts

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MaXtreme
6Pages