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Production of Laser-Welded Profiles using Start-Stop Technology

Production of Laser-Welded Profiles using Start-Stop Technology

Production of Laser-Welded Profiles using Start-Stop Technology

Product catalog summary
Introduction to START-STOP Technology
Dreistern introduced START-STOP® Technology 30 years ago, revolutionizing rollforming lines by integrating numerous post-rollforming operations such as punching, embossing, and welding. This technology allows for the production of finished profiles in a single line process, eliminating the need for costly secondary operations and simplifying assembly.

Integration of Laser-Welding
The integration of laser-welding into the START-STOP® process marks a significant advancement. This allows for the production of laser-welded profiles using robust, low-maintenance CO2 lasers from TRUMPF Lasertechnik, with welding power up to 10 kW and speeds up to 25 m/min.

Technical Specifications
  • Welding power: Up to 10 kW
  • Welding speed: Up to 25 m/min
  • Output rate: Up to 60 parts per minute
  • Material: All weldable sheet metals
  • Strip thickness: 0.2 – 3.0 mm
  • Positioning accuracy: ± 0.2 mm

Applications
  • Automotive industry ultra-light profiles
  • Car body parts with crash protection
  • System profiles for various applications
  • Ball bearing drawer slides, frame profiles, shelf posts

Benefits
  • Integration of numerous operations into rollforming
  • High rollforming speed with precise positioning
  • Elimination of secondary operations, simplifying assembly
  • Cost savings by removing the need for flying cut-off machines

Services Offered
  • Prototypes and small series production
  • Turn-key design, manufacture, and installation of semi and fully automated lines
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All DREISTERN GmbH & Co. KG catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.