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The diamond parting-off grinder DS150 NC

The diamond parting-off grinder DS150 NC

The diamond parting-off grinder DS150 NC

Product catalog summary
Overview: The DS150 NC is a diamond wire saw designed for cutting 2D contours in various materials, including hard metal green compact, PP with foam, green ceramics, felt, GFK, and graphite. It ensures clean cuts without delamination or breakage, making it suitable for complex contours and fragile materials.
Specifications: The machine dimensions are 1698 mm in length, 880-890 mm in width, and 2600 mm in height with a use panel. The passage is 120 mm x 460 mm, and the work area is 430 mm x 430 mm (X axis, Y axis). The sawing wire diameter ranges from 0.7 mm to 1.2 mm, with a length of 1870 mm. Wire speed is adjustable between 300 and 3000 m/min, driven by a 750 W three-phase current motor. The machine weighs 360 kg.
Functionality: The DS150 NC features a horizontal wire unit, ensuring the workpiece remains attached to the starting material post-cutting. It uses linear guidings with recirculation ball bearings covered by folding bellows for durability. Ball screws ensure high precision in following pre-programmed contours, supported by CAD programs with automatic tool radius correction and contour closure. The machine allows processing on two axes with any interpolation.
Key Features: The diamond-covered wire cuts in any direction, minimizing waste and dust. It operates with low processing energy, reducing heating and tension force. The wire's multiple bending enhances chip space cleaning, and its tight guidance ensures cutting precision without chipping, ideal for fragile materials.
Dust Removal: The machine includes a suction unit with a 2.2 kW lateral channel compressor, a 2 m2 M filter with manual cleaning, and a final filter to remove residual dust from the air.
Additional Information: The machine supports external CAD programming for contour design, with features like graphic display and process simulation. The wire tension is adjustable via air pressure on the pressure reducer. The specification is subject to change without notice.
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Catalog excerpts

The diamond parting-off grinder DS150 NC-1

The diamond parting-off grinder DS150 NC is a modern production machine The diamond wire saw DS150 NC is ideal for the cutting of 2D contours Passage (HxW) is 120 x 460 mm, travel work area is 430 x 430 mm (X axis, Y axis) The diamond wire saw DS150 NC is a diamond parting-off grinder which lends itself ideally for the cutting of 2D contours. The wire unit works horizontal, therefore after cutting the workpiece remains at the starting material, it does not fall off. The linear guidings with recirculation ball bearings are covered by folding bellows. This guarantees a longevity when sawing abrasive materials. The ball screws used for the feed allow the pre-programmed contour to be followed with high precision. The process of programming the workpiece contour with external CAD programs is supported by such features as automatic tool radius correction, automatic closure of the contour and the graphic display and process simulation. The diamond wire saw DS150 NC saws 2D contours in a variety of materials Hard metal green compact Thin bridges do not break out Graphite Surface in ground quality Green ceramics Complicated contours without breaks Graphite electrodes Small interior radii PP with foam Clean cut in compound materials

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The diamond parting-off grinder DS150 NC-2

Key features ✓ The sawing wire is diamond-covered on all sides, allowing it to cut in any direction. V Low processing energy means minimal heating and low tension force is sufficient to clamp the workpiece. ✓ Narrow cut minimises waste and dust. ✓ Wire never jams but cuts itself free. ✓ The multiple bending of the wire means that the chip space is cleaned more effectively during each cycle than is the case with rigid tools. Tightly guided saw wire for cutting precision. ✓ No chipping, so suitable for fragile materials. Functioning The workpiece can be processed on two axes with any interpolation. The...

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