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GS:RM Rack Mills

GS:RM Rack Mills

GS:RM Rack Mills

Product catalog summary
Overview
The Drake GS:RM is a high-performance milling machine designed for the production of power steering racks. It has achieved a perfect customer satisfaction score from a leading auto parts manufacturer, highlighting its reliability and efficiency.

Specifications
The machine offers a near grinder-like finish of 35 Ra on steering racks, ensuring high-quality output. It features a mineral-filled cast polymer base, linear roller ways, and a Fanuc CNC servo system for stability and accuracy.

Automated Production
The GS:RM includes an adjustable automatic loader with entrance and exit magazines, each holding 10 parts, accommodating part lengths from 500 to 750 mm and diameters from 25 to 35 mm.

Productivity
Equipped with a 170x200 mm cutter on a #50 taper arbor, supported by heavy-duty bearings, the machine's 15 kW (20 HP) gear reduction spindle operates at 80 m/min (260 SFM), allowing aggressive metal removal rates. Typical cycle time for 6° helix racks with 8 mm DOC is 35 seconds.

Flexibility and Setup
The machine can handle multiple part families with a CNC-controlled helix swivel and power table positioning. PartSmart™ programming facilitates quick job changes, with setup times under 10 minutes, including cutter changes.

Operation
The GS:RM is compact, fitting well in both automated and manual cell environments. It features a front access automatic loader/unloader that integrates with automated cell conveyor systems.

System Advantages
  • Pre-programming of parameters eliminates in-house programming.
  • Process development with customer parts ensures immediate productivity.
  • Simplified operator control through CNC menu entries.
  • Compact design suitable for automated or manual environments.
  • Programmable cutter speed and work feed for versatility.
  • High-resolution servo motors and glass-scale feedback improve accuracy.
  • Easy maintenance with CNC diagnostics and accessible mechanical systems.

Contact Information
Drake Manufacturing, 4371 North Leavitt Road, Warren, OH 44485. Phone: 330.847.7291, Fax: 330.847.6323, Email: [email protected], Website: www.drakemfg.com. ISO 9001:2000 Certified Quality System.
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Catalog excerpts

GS:RM Rack Mills-1

Maximum Productivity Automated Production The 170x200 mm cutter mounts on a #50 taper arbor that is supported by heavy- duty front and outboard bearings. The 15 kW (20 HP) gear reduction spindle is rated at 80 m/min (260 SFM) allowing for aggressive metal removal rates with coated HSS or bridge material cutters. Ask about a carbide cutter option. Typical cycle time for 6Ұhelix racks with 8 mm DOC is 35 secondsfloor- to-floor. Proven Performance Stability and Accuracy The machine features a fully adjustable automatic loader with entrance and exit magazines that hold 10 parts each for part lengths from 500 to 750 mm and diameters from 25 to 35 mm. The Drake GS:RM is proving itself over the world, and has earned a perfect ֓10 customer satisfaction score from one of the worldԒs largest auto parts makers. In addition to high production, themachine gives a near grinder-like finish of 35 Ra on steering racks. This totally integrated milling system is built for stable and accurate machining with a mineral filled cast polymer base, linear roller ways and a Fanuc CNC servo system. Automated or Manual Cell Operation Running Multiple Part Families? Drake will equip your mill with a CNC- controlled helix swivel (up to 20Ѱ) and power table positioning with tenth-micron scale feedback for dialing in the center tooth position, helix, and over ball dimension. The GS:RM is a small compact machine that fits well in a flexible automated or manual cell environment. Machine width is only 2500 mm (98) with a 1000 mm (40Ԕ) load height. Front access automatic loader/ unloader easily ties into your automated cell conveyor system. Shuttle raw parts into the loader from a bar machine or gun drill operation and finished parts into a washer and on to hardening. Fast Setups With PartSmart programming, your opera- tor changes jobs with menu-driven ease. No programming knowledge required. Setup time between parts is under 10-minutesٖ including cutter change. Drake provides a quick-change arbor and cutter change jib crane to minimize tooling change downtime. >

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GS:RM Rack Mills-2

System AdvantagesŕComplete Pre-Programming of parameters specific to family of parts eliminates in-house programming Process Development uses customer parts before the machine leaves our floor՗this Part Smart approach ensures ّParts out your door from day one. ҕSimplified Operator Control of all process parameters through CNC menu entries Cell Friendly narrow, compact design with fork liftpockets and front load/unload allows for operation in an automated or manual cell environment. ՕVariable Cutter Speed & Work Feed are programmable for greater versatility of the process Improved Accuracy through...

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