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GS:G 2 Profile Gear Grinder

GS:G 2 Profile Gear Grinder

GS:G 2 Profile Gear Grinder

Product catalog summary
Overview
The Drake GS:G2 4-Axis Profile Gear Grinder is a versatile machine designed for precision, power, and cost-efficiency. It is suitable for various environments, including job shops and high-volume manufacturing, and is capable of producing gears that exceed DIN 2 specifications.

Key Features
  • Temperature-controlled linear axes and spindles on a polymer-mineral composite base for thermal stability and repeatability.
  • Capability to rough and finish grind gears in one operation, handling gears from Mod 0.5 to 8, and tip diameters from 25mm to 350mm to AGMA 14 specification.
  • On-machine contour wheel dressing for grinding modified forms on solid, green gears without special hobs.
  • Menu-driven control and GearSmart™ programming for quick part change-overs in 15 minutes or less.
  • Direct drive synchronous torque motor C-axis positioning with 0.002-degree resolution.
  • Infinitely variable wheel and work speeds for roughing and finishing.
  • SmartForm™ CNC diamond contour roll dressing for wheel profiling and conditioning.
  • Linear axis positioning with 0.05µm resolution for high accuracy.

Specifications
  • Maximum workpiece diameter: 200 mm (G2 200) / 350 mm (G2 350).
  • Minimum workpiece diameter: 25 mm.
  • Maximum pitch: 8 Mod.
  • Minimum pitch: 0.5 Mod.
  • Maximum helix angle: ± 45°.
  • Stroke of workpiece slide: 300 mm (G2 200) / 650 mm (G2 350).
  • Grinding length: 250 mm (G2 200) / 600 mm (G2 350).
  • Maximum between centers: 300 mm (G2 200) / 750 mm (G2 350).
  • Wheel maximum diameter: 225 mm; minimum diameter: 150 mm.
  • Maximum speed of grinding wheel: 8,000 rpm.
  • Spindle power: 12 kW @ 8,000 rpm.

Additional Options
A worm grinding option is available, enhancing the machine's versatility.

Quality Assurance
The machine is backed by an ISO 9001:2008 Certified Quality System, ensuring high standards of production and service.
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Catalog excerpts

GS:G 2 Profile Gear Grinder-1

Profile Gear Grinder Precision Machines for Threads & Gears A multi-role grinder that can switch gears as fast as you! Typical parts produced on the GS:G 2 The Drake GS:G2 4-Axis Profile Gear Grinder is a perfect blend of precision, power, and price. It is equally at home in job shops, manufacturing cells, and shops doing high volume or prototype grinding work. By combining the latest CNC processors and position feedback devices with state-of-the-art grinding processes, the GS:G² will help you produce gears that exceed DIN 2 specifications in a cost efficient manner. Temperaturecontrolled linear axes, and grind and dress spindles on a polymer-mineral composite base result in incredible thermal stability and repeatability. Grind master quality gears with confidence. Rough and finish grind gears in one operation. Grind gears from Mod 0.5 to 8 (50 to 3 DP), from 25mm to 350mm tip diameter to AGMA 14 specification. This highly productive grinder is based on a proven design with Drake’s latest grinding technologies. Special tooth forms Worm grinding option available With on-machine contour wheel dressing, grind modified forms on solid, green gears without investing in special hobs. No need to carry expensive special hobbing tool inventory or wait for plated wheels with special forms. GS:G2 Equipped with an easy menu-driven control and Drake’s GearSmart™ programming, to allow part change-overs in 15 minutes or less. • Direct drive synchronous torque motor C-axis positioning provides tooth-to-tooth index resolution to within 0.002 degrees. • Infinitely variable wheel and work speeds selectable for roughing and finishing. • SmartForm™ CNC diamond contour roll dressing for wheel profiling and conditioning. Dressing software allows easy involute profile modifications for prototype or custom gear teeth. • Linear axis positioning with 0.05µm resolution linear scale feedback for world-class accuracy. Preci sion. Innovation. Service.

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GS:G 2 Profile Gear Grinder-2

Profile Gear Grinder GearSmart™ Menu-Driven Screens Drake takes the mystery out of gear grinding – Drake machines are programmed at our plant for your specific parts. Dressing forms, grind paths, spindle and work rpm are all pre-calculated and stored in memory. Menu entries are based on your terminology. No programming knowledge is required! Maximum workpiece diameter Minimum workpiece diameter Maximum pitch Minimum pitch Maximum helix angle Capacities Stroke of workpiece slide Grinding length Maximum between centers Wheel Maximum diameter Minimum diameter* Width (maximum wheel pack) Bore Max....

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.