Brankamp X3

Brankamp X3

Brankamp X3

Product catalog summary
Overview: The document provides detailed information about the X3 ProcessMonitoring System designed for machine and tool protection, quality enhancement, and productivity increase in manufacturing processes. It highlights the system's capabilities, technical specifications, and benefits.
Key Features:
  • Multi-sensoric Monitoring: Capable of monitoring and visualizing six parallel sensor signals, ensuring comprehensive oversight of forming and thread rolling machines.
  • Touch Screen Interface: Equipped with a 9" TFT Touch Screen for user-friendly operation with minimal training required.
  • Special Monitoring Programs: Includes Quattromatic for product quality enhancement, ADM (Adaptive Die Match) for thread rollers, and Systomatic for detecting die cracks.
  • FactoryNet: Enables intelligent networking of production processes, making them more transparent, faster, and cost-effective.
  • Tool Memory: Facilitates precise machine adjustments for repeated production runs.
Technical Specifications:
  • Monitoring Capacity: Supports 1-6 analog inputs and 16 digital inputs/outputs.
  • Power Requirements: Operates on 24 V / DC / 23 Watt.
  • Environmental Conditions: Suitable for temperatures ranging from +5°C to +40°C.
  • Dimensions and Weight: Measures 300 x 260 x 206 mm and weighs 5 kg.
  • Interfaces: Includes a network interface (TCP/IP) and optional Bluetooth connectivity.
Additional Features:
  • Monitoring Functions: Includes machine and tool protection, crash monitoring, cycle monitoring, and feed control.
  • Counter Functions: Offers various counter masks for order and tool life quantity, with options to stop the machine upon reaching set limits.
  • Autoprofiler: Provides specific monitoring methods to detect failures and improve production quality.
Benefits:
  • Reduces tool and consequential costs, minimizes downtimes, and enhances process stability.
  • Increases productivity through higher utilization, longer tool life, and the ability to run unmanned shifts.
Note: Some features are optional and subject to technical changes without notice.
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Catalog excerpts

Brankamp X3-1

ProcessMonitoring System for Machine and Tool Protection, to Enhance Quality and to Increase Productivity Multi-sensoric measuring device to monitor forming and thread rolling machines. Your benefits Machine-/tool protection less tool costs less consequential costs less downtimes Numerous counters and visualisation of six parallel sensor signals. order counter tool counter sorting and dose function Powerful programs to monitor maximum force, envelope curves, trend etc. for all forming processes. Process quality factor - a reliable indicator for the quality of the entire process. Special monitoring program to enhance product quality. Process optimization Increased productivity Tool Memory Compact system less machine stops stable processes higher utilization higher quantities longer tool life Ghost shift Production during breaks Unmanned shifts Extra shifts Special monitoring program to detect cracks in the die. with 9“ Touch Screen easy-to-use and very little training effort. Adaptive Die Match Special monitoring program for thread rollers (optional with line up aide). Precise adjustment of the machine for repeated production. The intelligent networking of the production. Production processes are transparent, faster and cheaper.

 Open the catalog to page 1
Brankamp X3-2

Monitoring functions Überwachungsfunktionen Specific monitoring methods do protect machine and tools and recognize even the smallest failures. Intelligent reactions contribute to the improvement of production and quality. Machine protection ✔ Tool protection ✔ Autoprofiler Crash monitoring ✔ Optimizer Dynamic envelope curve Zoomfunktion Cycle monitoring ✔ Hubzahlüberwachung Feed control ✔ Trendüberwachung Process quality Prozessqualität ✔ Autoprofiler ✔ Crashüberwachung Optimizer ✔ Adapt Quattromatic ✔ Auto II Systomatic ✔ Werkzeugsicherung Rotator ✔ Quattromatic Mini Expert Systomatic ✔ 3 zoom...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.