ModulMaster Pro
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ModulMaster Pro WELDING DEVICE WITH INTELLIGENT SENSOR TECHNOLOGY

INTELLIGENT SENSOR TECHNOLOGY MORE EFFICIENCY, LESS REJECTS WELDING WITH INVERTED NUTS IS A THING OF THE PAST The ModulMaster Pro from DOCERAM is setting standards in terms of quality, process reliability and efficiency. The new welding device is compatible with almost every projectionwelding machine in the automotive industry and can be precisely adapted to the respective performance requirements thanks to its modular design. The DOCERAM ModulMaster Pro welding device comprises a cylinder housing with connection plate, a change electrode as well as a pneumatically actuated pull centring...

ModulMaster Pro: MASTER OF MODULARITY The modular concept makes the ModulMaster Pro extremely versatile. Based on a universal cylinder housing, four connection plate types and an extensive range of centring pins and sleeves, a large number of device variants can be implemented and precisely adapted to the respective production requirements. The conversion of a ModulMaster Pro welding device, for example from nut welding (Type N) to bolt welding (Type S), is also possible in just a few simple steps. Configure your device in three steps: 1. Select Type N (for nuts) or Type S (for bolts) • The...

ModulMaster Pro Type N AUTOMATICALLY FLAWLESS WELDING OF PROJECTION WELD NUTS The top model brings the entire spectrum of the new DOCERAM welding device into the production process. The sensor technology integrated into the ModulMaster Pro Type N offers enhanced functionality through a precise position measuring system that detects a wide range of possible production errors in real-time. The ModulMaster Pro welding device is equipped as standard with a Turck* analogue sensor. This sensor is characterised by the fact that it is not sensitive to external magnetic fields. equipped with a...

ModulMaster Pro Type S THE EXPERT FOR WELDING BOLTS AND SCREWS The advantages of the new ModulMaster can also be used when welding screws and bolts. Here too, the integrated path measurement offers additional quality assurance. The welding process is only triggered if the specified parameters are correct. A large number of possible error patterns can be detected and avoided before the welding is carried out. The proven DOCERAM centring sleeve made of Volcera® high-performance ceramic with a suitable change electrode is specifically available to the ModulMaster Pro Type S. The ModulMaster...

COMPACT CONTROL SYSTEM FOR MODULMASTER PRO THE CONTROL SYSTEM THAT REDUCES WASTE The CRU-2 compact control system checks the correct position of nuts and the mechanical function of the ModulMaster Pro, such as pin retraction. The CRU-2 contains electrical and pneumatic elements to control and monitor up to two ModulMaster Pro: • SIEMENS S7 PLC* • Analog inputs for the nut detection sensors • Digital inputs for component detection and the signal for starting the sequence • Pneumatic valves to move the pin (up/down) and for the cleaning air • Maintenance unit including pressure regulator and...

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