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CONVEYOR OVERVIEW

CONVEYOR OVERVIEW
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CONVEYOR OVERVIEW

Product catalog summary
Conveyor Overview
This document provides a comprehensive overview of conveyor systems, detailing their applications, features, specifications, and series. It highlights the versatility of conveyors in various industries, including packaging, assembly, and food processing.
Application Requirements
Conveyors are used in diverse applications such as packaging, labeling, assembly, and handling small parts. They are designed to integrate into tight spaces and support processes like curing, cooling, heating, and cleaning.
Features
Key features include self-tracking v-guided belts, modular plastic belts, and maintenance-free components. The conveyors are built with durable materials like extruded aluminum and stainless steel, ensuring longevity and reliability.
Specifications
The document outlines specifications for different conveyor series, including belt types, drive locations, construction materials, and dimensions. It emphasizes the importance of quick setup, low maintenance, and ease of integration.
Conveyor Series
Various series are compared, such as the 2200/2300 for light to medium duty, 3200 for heavy duty, and 7200/7300 for sanitary applications. Each series is tailored for specific environments and offers unique features like fast belt speeds and modular designs.
Service and Support
Dorner provides extensive support, including a 10-year warranty, application hotline, and the FIT program for installation and maintenance. Training for engineers and maintenance personnel is also available.
iDrive Technology
The iDrive system integrates motor, gearbox, and controller into a compact design, ideal for small part handling. It offers variable speed and reversibility, enhancing flexibility in operations.
Additional Features
Additional features include SmartSlot™ technology for accessory mounting, quick belt changes, and FDA-approved coatings. Optional features like nose bar transfers and gang drive pulleys are also available.
Overview of Conveyor Systems
The document details various conveyor systems, focusing on series like 3200, 5200, and 7200. Each series is designed for specific manufacturing needs, offering flexibility and ease of integration.
Specifications and Features
Each series includes detailed specifications on load capacity, belt speeds, and dimensions. The document emphasizes the importance of point of installation guarding as the responsibility of the end user.
Interface and Conveyor Systems
Conveyors can pass through inspection equipment, enhancing product visibility and eliminating the need for product transfer. Recirculating conveyors allow for defective product return and change in product flow direction.
Engineered Applications
Applications include 90˚ product transfer, counting and batching, and specialized features like fixured conveyors for increased load capacity.
Product Offerings
Dorner offers a wide range of conveyors, including the AquaPruf and AquaGard families for sanitary environments, and the 6200 and 3200 series for low profile and heavy-duty applications.
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Catalog excerpts

CONVEYOR OVERVIEW-2

Conveyor Comparison / Selection Chart Application Requirements • Packaging • Print/Labeling/ Marking • Plastic Injection Molding • Automated & Manual Assembly • Magnetic & Vacuum • ntegration in I Tight Spaces • Small Parts Transfers • Sortation • Machine Part Handling • uring, Cooling, C Heating & Cleaning • rint/Labeling/Marking P • utomated & A Manual Assembly • Sortation • uring, Cooling, C Heating & Cleaning [HEAVY DUTY, WIDER, LONGER, FASTER] [LIGHT TO MEDIUM DUTY, NARROWER AND SHORTER] • elf tracking v-guided belts S or modular plastic belt • nurled stainless K steel drive pulley for optimum...

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CONVEYOR OVERVIEW-3

Conveyor comparison / Selection Chart • Packaging • Accumulation/Sortation • Print/Labeling/Marking • Curing, Cooling, Heating & Cleaning • QWIK Reconfiguration for Changing Needs • Sharp Parts • Solar Panels • Automated Assembly [HEAVY DUTY, LONGER, FASTER, CURVES] • WIK Slots for simple Q mounting of accessories • ompletely contained C belt reduces pinch points • ntegrated wire way for I low voltage wires • pen top frame O simplifies belt maintenance and replacement • procket alignment key S for quick belt alignment • upport stands S mounted directly to side rail keep frame open for mounting...

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CONVEYOR OVERVIEW-4

A program of action, support and service that make the customer’s choice Smart and Fast Application Hotline: 800-351-8712 A direct line to our engineers, where customers can call to discuss applications and options. Shortest lead time in the conveyor industry No other company can deliver custom sized and application ready conveyors faster than Dorner. Conveyor TYPE Lead time (days to ship)* Aluminum Extrusion Frame V-Guided Belt Modular Plastic Belt STAINLESS STEEL FRAME V-Guided Belt Industry leading 10 year limited warranty The longest warranty being offered in the conveyor industry, this reduces...

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CONVEYOR OVERVIEW-5

Service Hotline: 888-417-3515 An after hours hotline, where customers can call and get help troubleshooting conveyors from a member of Dorner’s FIT team of service experts. Dorner’s Service never sleeps. Get FIT and Stay FIT Visits A support program to ensure equipment is installed correctly, and that existing equipment is maintained to ensure peak performance. FIT Replacement Parts Original equipment, wear and maintenance parts from Dorner, that will add conveyor life, maximize production time and ensure the customer’s warranty is maintained. FIT Training A custom designed training course for...

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CONVEYOR OVERVIEW-6

Setting the Standard for Small Parts Handling iDrive literally redefined the application footprint for small product conveyors. This ground breaking feature is ideal for a variety of applications where space is tight or additional room is needed around the conveyor. The DustPruf™ design takes iDrive into environments where particulates, dust, or product debris can collect. The DustPruf™ design provides all of the integration flexibility of a T-slot without the drawback of slots that collect dust and debris. Features & Benefits • ompact Space Saving Design C • ized for Small Part Handling S •...

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CONVEYOR OVERVIEW-7

The Next Level of iDrive Technology Space Saving Design Sized for Small Part Handling 3200 iDrive This offering is truly the next level of iDrive with wider width and longer length conveyors available plus faster speeds and more carrying capacity. And with all of the iDrive benefits available, this is the next level of performance. Features & Benefits • Compact Space Saving Design • Sized for Small Part Handling • Variable Speed and Reversible • Indexing Capable • Flying Leads for Remote Operation Reduced Time Required for Conveyor Integration iDrive merges advanced drive and control technologies...

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CONVEYOR OVERVIEW-8

Low Profile Belt Conveyors Extruded Aluminum Self-Tracking V-Guided Belts Rack & Pinion Belt Tensioning Gang Drive Pulleys Dual or Idler End Output Shafts T-Slots for Mounting Accessories

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CONVEYOR OVERVIEW-9

Improving Small Part Handling • V-Guide belt tracking • 1.25” diameter pulleys • 8mm Nose bar transfers • Narrow Widths Starting at 2” • Compact design for tight spaces • T-slots for adding accessories • 10 guiding options 2300 DustPruf™ Conveyors Ideal for environments where particulates, dust, or product debris can collect. Conveyors offer all the integration flexibility of a T-Slot without the drawback of slots that collect dust. and product debris. Quick Bottom Line Results • 3 day shipping • Ready to run options DustPruf™ Self Drilling Screw – One Step Fastening SmartSlot™ Indicator Self...

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CONVEYOR OVERVIEW-10

Specifications: • lat Belt End Drive, Cleated Belt End Drive F and Center Drive models • odular Plastic Belt End Drive, Cleated Belt End Drive, M and Sidewall Cleated Belt End Drive models • Gravity Roller models • Loads up to 120 lbs (54 kg) • Belt speeds up to 400 ft/min (122 m/min) • Belt idths: 1.75” (45 mm) to 24’ (610 mm) W • onveyor Lengths: ’ (610 mm) to 30’ (7,315 mm) C 2 • .25” (32 mm) diameter head and tail pulleys 1 models available • V-Guided Belt Tracking Rack and  Pinion Belt Tensioning Features & Benefits: • ack and pinion belt tensioning for fast, accurate R single-point belt...

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CONVEYOR OVERVIEW-11

For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600. Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user. • Flat Belt • Modular Plastic Belt Standard Models L [at initial factory belt tension] RECOMMENDED FLOW Gravity Roller *Max Belt Speed of 75 ft/min (22 m/min) Available at non-driven ends for small parts transfers* Standard Options Flat Belt Center Drive W = Conveyor Belt Width OPTIONAL GANG DRIVE OPTIONAL NOSE BAR TRANSFER • Cleated Belt • leated Modular Plastic Belt C • idewall Cleated...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.