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Turning - general catalogue 2021 / 2022

Turning - general catalogue 2021 / 2022
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Turning - general catalogue 2021 / 2022

Product catalog summary
Overview: This document provides comprehensive information on turning tools and techniques, focusing on various types of inserts and their applications. It includes specifications, procedures, and technical standards relevant to the turning process.
Specifications: The document categorizes turning tools and inserts into several types, including positive and negative inserts, parting-off and grooving tools, thread turning, and broaching tools. Each category is detailed with specific product codes and descriptions.
Procedures: Instructions for ISO turning are provided, detailing the use of navigators and the selection of appropriate inserts based on the workpiece material group (WMG). The document emphasizes the importance of selecting the right tool for specific machining conditions.
Standards: The document adheres to ISO 13399, which standardizes cutting tool parameters to ensure compatibility and ease of data exchange across different systems. This standardization facilitates improved communication and data processing.
Workpiece Material Groups (WMG): Materials are classified into six color-coded groups: Steel (P-group), Stainless Steel (M-group), Cast Iron (K-group), Non-ferrous Metals (N-group), High-temperature Alloys (S-group), and Hardened Materials (H-group). Each group is further divided into subgroups based on structure, composition, hardness, and tensile strength.
Technical Information: Detailed tables provide cutting conditions, including cutting speed, feed rate, and depth of cut for various materials and tool types. The document also includes a glossary of terms and parameters defined by ISO 13399.
Recommendations: The document recommends using the library app for quick searches and saving key pages for easy reference. It also highlights the benefits of using ISO-compliant systems for efficient data management.
Insert Types and Designations: Various insert types are listed, including CCGT, CCMT, and others, with specific geometries like AL, FF2, NF1, SF3, ER-SI, and EL-SI. Each type is associated with specific machining applications, from fine-finish to rough machining, and continuous to slightly interrupted cuts.
Machining Parameters: The document provides starting values for cutting speed (vc), feed (f), and depth of cut (ap) for different materials and insert geometries. It emphasizes the use of a Machining Calculator app for further calculations.
Data Tables: Several tables are included, detailing insert dimensions, cutting parameters, and recommended machining conditions. These tables serve as a quick reference for selecting the appropriate tools and settings for specific machining tasks.
Tool Holders: Various tool holder configurations are described, including external double clamp holders and lever lock holders. These are designed for specific insert sizes and are treated for longer tool life. The document specifies the shank sizes and the types of operations each holder is suited for, such as longitudinal turning, taper turning, and chamfer turning.
Machining Guidelines: The document provides starting values for machining parameters and recommends using a Machining Calculator app for precise calculations. It categorizes insert geometries based on their suitability for different types of machining, from fine-finish to heavy-rough machining.
Insert Geometries: The document details various geometries like FM, KR, M, NF, and NM, each designed for specific machining conditions. These geometries are optimized for different levels of finish and types of cuts, ranging from continuous to interrupted cuts.
Key Data: Tables in the document provide critical data on insert dimensions, recommended machining speeds, and feed rates for different materials. This data is essential for selecting the right insert and tool holder combination for specific machining tasks.
Recommendations: Users are advised to match the right size of inserts and tool holders for optimal performance. The document emphasizes the importance of selecting the correct geometry and machining parameters to achieve desired results.
Conclusion: This technical document serves as a comprehensive guide for selecting and using internal and external turning tools and inserts in machining operations. It provides essential specifications, procedures, and recommendations to ensure efficient and effective machining processes.
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Catalog excerpts

Turning - general catalogue 2021 / 2022-3

9 TURNING – GENERAL CONTENT POSITIVE INSERTS NEGATIVE INSERTS PARTING-OFF & GROOVING THREAD TURNING GENERAL TECHNICAL INFORMATION 1

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Turning - general catalogue 2021 / 2022-4

INDEXABLE TOOLS - CONTENT (ALPHABETICAL) PRODUCT FAMILY

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INDEXABLE INSERTS - CONTENT (ALPHABETICAL) PRODUCT FAMILY

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Turning - general catalogue 2021 / 2022-6

DORMER D PRAMET Easily and quickly perform a text search within any publication launched by Dormer Pramet in recent time through our library app. Download it today from your relevant app store. Simply Reliable. SttW***' ^/r*wrr**>

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TURNING - GENERAL CONTENT NEGATIVE INSERTS PARTING-OFF & GROOVING THREAD TURNING GENERAL TECHNICAL INFORMATION

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To select a cutting grade and geometry for a broad range of workpiece materials General definition i.e. Steel, Stainless Steel.. |p m |k To navigate and select a tool by suitability SUDgrOUp for a more specific range of workpiece materials Definition by structure/composition i.e. Plain Carbon Steel, Alloy Steel... WMG Definition by hardness/ultimate tensile strength i.e. 160 < 220 HB, 620<900 N/mm2 ... ABOUT DORMER PRAMET'S WORKPIECE MATERIAL CLASSIFICATION Workpiece Material Groups (WMG) are used to support easy and reliable selection of the right cutting tool and starting values for machining...

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CUTTING TOOL PARAMETERS ACCORDING TO ISO 13399 All cutting tools are defined by a number of parameters according to the standard ISO 13399. This list contains all the parameters used in this catalogue and their definitions. ISO 13399 is an international cutting tool information standard. It provides dimensions and parameters in a neutral format that is independent of any particular system or company nomenclature. When cutting tools are clearly defined according to a global standard, all types of software can process the electronic data more quickly, improving the quality of communication and...

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Always revisiting the same sections of our publications? Our library app allows you to save key pages that you can revert back to again and again, whenever you need to. Simply Reliable. Simply Reliable.

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Turning - general catalogue 2021 / 2022-13

9 TURNING – GENERAL CONTENT POSITIVE INSERTS NEGATIVE INSERTS PARTING-OFF & GROOVING THREAD TURNING

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Suitability and starting values for cutting speed (vc), feed (f) and depth of cut (ap). Refer to our Machining Calculator app for further calculations. [m/min] [mm/rev] [m/min] [mm/rev] [m/min] [mm/rev] [m/min] [mm/rev] [m/min] [mm/rev] [m/min] [mm/rev] DR geometry for semi-rough to rough machining, and continuous to interrupted cuts. HR geometry for rough to heavy-rough machining, and continuous to interrupted cuts.

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Geometry description Application area of insert

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Internal Double Clamp Boring Bar with 93° Cutting Angle for DN.. Insert Internal Right/Left hand double clamp boring bar, throflHBant, 93" cutting angle for DN.. 11 and 15 inserts. Minimum internal turning diameter 032 mm. Suited for wide range of internal turning applications, copy turning up to 27°. Available with shank size 025 up to 050 mm. Body treated for longer tool life. Typical page with turning holder displayed - specific page details will differ. 14

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Dimensions [mm] and angles 21 [°] of holder Internal coolant supply Group of compatible inserts 31 Group of spare parts 3 41 Compatible inserts Spare parts Special accessories 11 Turning holder is primarily displayed in its right design (R) 2) GAMO = orthogonal rake angle (see technical pages) LAMS = inclination angle of main cutting edge (see technical pages) 3) Code of Group of compatible inserts, spare parts and special accessories is used only for purposes of this catalogue. It cannot be used for orders. 4) Spare parts and special accessories icons are designed schematically for ease of understanding....

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9 ISO INSERTS POSITIVE – NAVIGATOR CCGT

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9 ISO INSERTS POSITIVE – NAVIGATOR TPGX

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9 ISO INSERTS NEGATIVE – NAVIGATOR CNGG

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9 ISO INSERTS NEGATIVE – NAVIGATOR SNMA

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9 ISO INSERTS POSITIVE – CHIPBREAKER NAVIGATOR P 1st choice Possible use Very unstable working conditions Unstable working conditions FF Stable working conditions Thin -walled and slim workpieces Designed for fine to finish machining, steels and cast irons and potentially stainless steel, continuous and interrupted cuts Designed for finish to semi-rough machining, steels and stainless steels, potentially cast irons and non ferrous materials, continuous and moderately interrupted cuts Designed for semi-rough machining, steels, stainless steels and cast irons, potentially super alloys and hardened...

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9 ISO INSERTS POSITIVE – CHIPBREAKER NAVIGATOR M 1st choice Possible use Very unstable working conditions SR Unstable working conditions Stable working conditions Thin -walled and slim workpieces Positive design for fine-finish to medium machining, stainless steels and super alloys, potentially steels, non ferrous and hard materials, continuous cuts Designed for rough and heavy rough machining, steels, stainless steels and cast irons, potentially super alloys. continuous and interrupted cuts Designed for finish to semi-rough machining, steels and stainless steels, potentially cast irons and non...

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ISO INSERTS POSITIVE - CHIPBREAKER NAVIGATOR Very unstable working conditions Unstable working conditions Stable working conditions Thin -walled and slim workpieces Designed for rough machining, cast irons, potentially steels, stainless steels and hard materials, continuous and interrupted cuts Designed for semi-rough machining, steels, stainless steels and cast irons, potentially super alloys and hardened materials, continuous and interrupted cuts Designed for rough and heavy rough machining, steels, stainless steels and cast irons, potentially super alloys. continuous and interrupted cuts

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9 ISO INSERTS POSITIVE – CHIPBREAKER NAVIGATOR N 1st choice Possible use Very unstable working conditions NF1 Unstable working conditions Stable working conditions Thin -walled and slim workpieces Very positive design for fine and finish machining, super alloys, stainless steels and non ferrous materials, potentially steel, cast irons and hard materials, continuous cuts Highly positive design for fine finish to rough machining, aluminium, aluminium alloys and other non ferrous materials, potentially super alloys, co

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