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  3. Threading - general catalogue 2021 - 2022

Threading - general catalogue 2021 - 2022

Threading - general catalogue 2021 - 2022
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Threading - general catalogue 2021 - 2022

Product catalog summary
Overview: The document provides comprehensive technical information on threading tools, including taps, thread mills, and dies. It covers specifications, procedures, standards, and recommendations, focusing on material-specific applications and cutting conditions.
Specifications: Workpiece materials are categorized into six groups: steel, stainless steel, cast iron, non-ferrous metals, high-temperature alloys, and hardened materials. Each group is further divided based on structure, composition, and hardness.
Procedures: Detailed instructions are provided for selecting appropriate cutting tools and starting values for machining conditions, emphasizing the importance of using the correct tool for specific material groups.
Standards: The document adheres to ISO 13399, ensuring consistent communication of tool parameters across systems.
Recommendations: It suggests using the Dormer Pramet library app for updated publications and the machining calculator app for selecting from over 40,000 tools.
Technical Information: Descriptions of various tap types, such as solid carbide taps and material-specific shark taps, are included, along with guidance on cutting fluids and threading.
Key Data: Tables and charts outline hardness and tensile strength of material groups, providing starting values for cutting speed and feed rates.
Thread Forms and Specifications: Various thread forms are outlined, including Metric Fine and Unified Coarse, with emphasis on pitch diameter and fit class.
Carbide Materials and Coatings: Carbide materials and surface coatings like TiCN and Super-B enhance tool performance.
Tool Depth to Diameter Ratios: Usable tool depth to diameter ratios range from 1.5×D to 3.5×D.
Solid Carbide Taps: Highlighted for superior performance and tool life at high speeds, suitable for threading through and blind holes.
Shark Line Taps: Designed for specific materials, identified by color rings for easy selection, featuring enhanced toughness and edge strength.
Material Specific Application Taps: Tailored for specific materials like structural steels and stainless steels, with advanced surface treatments and flute geometries.
Coating and Surface Treatment: Various coatings and surface treatments enhance tool performance by improving chip flow and reducing built-up edge.
Flute Geometry: Taps are available in spiral point for through holes and spiral flute for blind holes.
Cutting Geometry: Spiral flute taps feature a special three radii profile with a constant rake angle.
Thread Forms and Product Codes: Lists metric thread forms with product codes.
Tool Materials: Highlights the use of Sintered Cobalt High Speed Steel and HSS-E-PM for superior toughness and grindability.
Surface Coatings: Discusses various coatings like TiAlN and CrN, offering benefits such as high toughness and wear resistance.
Product Specifications: Detailed specifications for different taps, including dimensions and suitable material groups.
Performance and Coatings: Taps are equipped with coatings like Super-B and TiAlN-Top, enhancing performance by reducing torque and facilitating chip evacuation.
Applications: Each tap is tailored for specific materials and applications, ensuring optimal performance in different machining environments.
Data Tables: Detailed tables provide dimensions and specifications for each tap model.
General Technical Information: Includes details on solid carbide taps, material-specific shark taps, HSS hand & machine taps, and cutting fluids.
HSS Gun Nosed Machine Die: Used for creating left-handed, external screw threads with a metric coarse thread form.
Tool Material Navigator: Describes High Speed Steel and Cobalt High Speed Steel, along with surface coatings.
Technical Tips: Provides tips on threading with dies and troubleshooting common threading problems.
Cutting Fluids: Describes three types of cutting fluids tailored for specific materials and operations.
Contact Information: Provides contact details for Dormer Pramet offices worldwide.
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Catalog excerpts

Threading - general catalogue 2021 - 2022-3

9 THREADING – GENERAL CONTENT SOLID CARBIDE TAPS MATERIAL SPECIFIC SHARK TAPS HSS HAND & MACHINE TAPS TECHNICAL INFORMATION THREAD MILLS CUTTING FLUIDS GENERAL TECHNICAL INFORMATION 1

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Threading - general catalogue 2021 - 2022-4

DORMER DPRAMET All our publications in one place, tailored to your location and updated with the latest versions. What are you waiting for? Download our library app today from your relevant app store. Simply Reliable. Country: United Kingdom Language on

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Threading - general catalogue 2021 - 2022-5

SOLID ROUND TOOLS - CONTENT (ALPHABETICAL) PRODUCT FAMILY &

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Savings Calculator Price per insert or tool Our entire assortment of rounds tools and indexables is included within the machining calculator app. That's more than 40,000 items! Whatever your machining we're likely to have something for it. Simply Reliable. Numher of inserts per tool Number of components per edge set (tool life) Max. indexes per insert or tool Tool or insert cost per component Free machine capacity 0.00

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Threading - general catalogue 2021 - 2022-7

9 THREADING – GENERAL CONTENT SOLID CARBIDE TAPS MATERIAL SPECIFIC SHARK TAPS HSS HAND & MACHINE TAPS TECHNICAL INFORMATION THREAD MILLS CUTTING FLUIDS GENERAL TECHNICAL INFORMATION 5

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To select a cutting grade and geometry for a broad range of workpiece materials General definition i.e. Steel, Stainless Steel.. To navigate and select a tool by suitability Subgroup for a more specific range of workpiece materials Definition by structure/composition i.e. Plain Carbon Steel, Alloy Steel... WMG Definition by hardness/ultimate tensile strength i.e. 160 < 220 HB, 620<900 N/mm2 ... ABOUT DORMER PRAMET'S WORKPIECE MATERIAL CLASSIFICATION Workpiece Material Groups (WMG) are used to support easy and reliable selection of the right cutting tool and starting values for machining conditions...

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Threading - general catalogue 2021 - 2022-9

9 WMG (WORK MATERIAL GROUP) ISO group Free machining steel (carbon steels with increased machinability) Plain carbon steel (steels comprised of mainly iron and carbon) Alloy steel (carbon steels with an alloying content ≤ 10%) Tool steel (special alloy steel for tools, dies and molds) Hardened and tempered Annealed Hardened and tempered Ferritic stainless steel (straight chromium non-hardenable alloys) Martensitic stainless steel (straight chromium hardenable alloys) Annealed Quenched and tempered Precipitation-hardened Austenitic stainless steel (chromium-nickel and chromium-nickel-manganese...

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Threading - general catalogue 2021 - 2022-10

CUTTING TOOL PARAMETERS ACCORDING TO ISO 13399 All cutting tools are defined by a number of parameters according to the standard ISO 13399. This list contains all the parameters used in this catalogue and their definitions. ISO 13399 is an international cutting tool information standard. It provides dimensions and parameters in a neutral format that is independent of any particular system or company nomenclature. When cutting tools are clearly defined according to a global standard, all types of software can process the electronic data more quickly, improving the quality of communication and...

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Threading - general catalogue 2021 - 2022-12

SOLID CARBIDE, MATERIAL SPECIFIC & HSS TAPS

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Threading - general catalogue 2021 - 2022-13

9 THREADING – GENERAL CONTENT SOLID CARBIDE TAPS MATERIAL SPECIFIC SHARK TAPS HSS HAND & MACHINE TAPS TECHNICAL INFORMATION THREAD MILLS CUTTING FLUIDS GENERAL TECHNICAL INFORMATION 11

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Threading - general catalogue 2021 - 2022-14

HSS-E-PM Straight Flute Machine Tap, M The straight flute design makes it suitable for both thrc cutting edge, so giving you a more accurate finish on th DIN371 Standard, Bright Finish blind holes whilst the bright finish means workpiece material will not stick to the d. Suitable for a wide range of materials. Workpiece material group suitability and starting values for cutting speed (m/min). Typical page with tap holder displayed - specific page details will differ. 12

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Basic standard group (BSG) ANSI B94.9

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9 SOLID CARBIDE TAPS – HSS TAPS – ICONS OVERVIEW Flute Geometry (FDC) Hand (Cutting direction) Fluteless Geometry (Threadforming) Spiral Point Geometry Left Hand Rotation / Cutting Oil Grooves Geometry (Threadforming) Straight Flute Geometry Right Hand Rotation / Cutting Spiral Flute Geometry Full Bottoming Tap Chamfer (1.5-2 Pitch Lead) Semi-Bottoming Tap Chamfer (2-3 Pitch Lead) Plug Tap Chamfer (3.5-5 Pitch Lead) Semi-Bottoming Tap Chamfer (2-3.5 Pitch Lead) Tap Chamfers; A = Taper (6-8 Pitch Lead) & C = Semi-Bottoming (2-3 Pitch Lead) Tap Chamfers; C = Semi-Bottoming (2-3 Pitch Lead) & D...

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Threading - general catalogue 2021 - 2022-19

ALWAYS CONNECT No wifi or internet connection? The machining calculator works perfectly even when you are offline, making sure it‘s always available when you need it. Simply Reliable.

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Thread form (THFT) Basic standard group (BSG) Thread tolerance class (TCTR) Threading application Usable length (ULDR) Material code (BMC) Tap chamfer style (TCS) Flute Geometry (FDC) Flute helix angle (FHA) Hand (Cutting direction) Coating Coolant exit style (CXSC) Product Family Code

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Threading - general catalogue 2021 - 2022-21

Carbide Straight Flute Machine Tap, Metric, with TiCN Coating, DIN Standard Superior performance and great tool life at high speeds. Suitable for machine tapping in tool steels, high silicon aluminium and other hardened and abrasive materials. The straight flute design makes the taps ideal for threading both through and blind holes. TiCN coated to improve performance and extend tool life. Workpiece material group suitability and starting values for cutting speed (m/min).

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Threading - general catalogue 2021 - 2022-22

Carbide Straight Flute Machine Tap with Coolant Feed, Metric, DIN Standard Suitable for machine tapping in abrasive materials, such as cast iron and high silicon aluminium. It has a straight flute design with coolant feed, for efficient threading of blind holes. Super-B coated to improve performance and extend the tool life. Workpiece material group suitability and starting values for cutting speed (m/min).

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Threading - general catalogue 2021 - 2022-23

Carbide Straight Flute Machine Tap, Metric, DIN Standard Superior performance and great tool life at high speeds. Suitable for machine tapping of hardened steel. The straight flute design makes the taps ideal for threading both through and blind holes.TiCN coated to improve performance and extend the tool life.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.