Scarfing 2020

Scarfing 2020
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Scarfing 2020

Product catalog summary
Overview: This document provides comprehensive information on tools and inserts used for external and internal tube weld scarfing, focusing on features, benefits, and technical specifications.
Features and Benefits: The tools are crafted from tough coated cemented carbide inserts, ideal for extreme heat conditions. They ensure excellent tube surface quality and extended tool life. The range includes inserts for external weld bead removal and rings for internal diameter scarfing, available in various sizes and grades. The tools offer high-quality surface finishes and reliable operation due to stable clamping systems.
New Items: Introduced are new positive single-sided inserts with an 11° clearance angle and four cutting edges, as well as negative, double-sided inserts with eight cutting edges. Options for concave or flat tops are available, along with shims for clamping specific inserts into current holders.
Technical Information: The document lists insert types, dimensions, and application areas, including tables with sizes, features, cutting edge types, and images. It details material group recommendations, clamping systems, and achievable surface quality for each tool.
Icons and Symbols: Icons and symbols denote tool features, material groups, and usage conditions, aiding in identifying main and secondary applications and working condition stability.
Technical Specifications: Detailed specifications for tool inserts and holders include dimensions, rake angles, and material grades. Inserts are designed for regrinding, allowing multiple uses from a total length of 60mm to a minimum of 25mm.
Material Grades and Applications: Discussed are material grades like T9335, 6640, and 5040, suitable for applications from P20 to P45 and M15 to M40, characterized by resistance to adverse conditions and coated using MT-CVD methods.
Scarfing Process Recommendations: The document highlights modifying the rake angle for optimal scarfing, providing a formula for calculating the working radius of scarfing rings, emphasizing precise measurements for effective operation.
Contact Information: Comprehensive contact details for Dormer Pramet's offices worldwide are provided for customer support and inquiries.
Conclusion: The document serves as a detailed guide for selecting appropriate tools and inserts for tube weld scarfing, emphasizing reliability and efficiency, symbolized by the clean and consistent shape of chips produced during the process.
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Catalog excerpts

Scarfing 2020-6

TOOLS FOR EXTERNAL AND INTERNAL TUBE WELD SCARFING We offer an assortment of tools for processing welded pipes, known as scarfing. Our range is made up of tough coated cemented carbide inserts suitable for handling extreme heat. The geometry of the cutting edge provides excellent tube surface quality, increasing tool life. We have recently added to our scarfing range with a new positive insert for external weld bed removal. Also, our existing assortment has been expanded with additional sizes of inserts, rings and spare parts to further meet your needs. OUR OFFER • Inserts for removal of weld...

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Scarfing 2020-7

SCARFING Finishing holder TOOLS FOR EXTERNAL AND INTERNAL TUBE WELD SCARFING Roughing holder Leading wheel Steel strip Cutting insert Cutting ring Shaped tube Weld Leading wheel Internal holder WHAT INSERT SHOULD I USE FOR MY TUBE DIAMETER ? INSERTS SNMX 251224-R.. SNMX 15-R.. SNMA 150608-R.. LDGN 13

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Scarfing 2020-8

PXFN(RL) PXFN(RL) PAGE OVERVIEW PXFN(RL) AT009 Designation of tool holder type AT010 Material group recommendations PU 03 PU 05 PU 06 PU 03 PU 03 PU 05 PU 05 PU 06 PU 06 SNMX 150708-R.. SNMX 251224-R.. SNMX 150708-R.. SNMX 150708-R..7 SNMX 251224-R.. SNMX 251224-R.. Achievable surface quality SNU 250524-CX 13 150410-CX of compatible inserts 2) SNU Group Character of cut/working conditions 14 Group of spare parts 2), 3) Clamping system of insert Possible applications Inclination angle 11 Dimensions [mm] and angles [°] of holder Schematic drawing of tool 18 Turning holder is primarily displayed...

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Scarfing 2020-10

Icon absence - tool is not recommended for specific operation or group of materials or it does not have specific feature Icons - scarfing holders

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Scarfing 2020-11

NAVIGATOR - ISO INSERTS SNMX 15-R NAVIGATOR - TOOLS PFXN(RL) EXT

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Scarfing 2020-14

SNMX 25-R00 SNMX 25-R50 SNMX 25-R80 SNMX 25-R140 SNMX 25-R160 SNMX 25-R180 SNMX 25-R200 SNMX 150708-R09 SNMX 150708-R11 SNMX 150708-R13 SNMX 150708-R15 SNMX 150708-R18 SNMX 150708-R20 SNMX 150708-R22 SNMX 150708-R25 SNMX 150708-R27 SNMX 150708-R30 SNMX 150708-R35 SNMX 150708-R40 SNMX 150708-R42 SNMX 150708-R45

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Scarfing 2020-15

SNMX 150708-R50 SNMX 150708-R60 SNMX 150708-R65 SNMX 150708-R70 SNMX 150708-R75 SNMX 150708-R80 SNMX 150708-R90 SNMX 150708-R100 SNMX 150708-R105 SNMX 251224-R00 SNMX 251224-R25 SNMX 251224-R30 SNMX 251224-R35 SNMX 251224-R40 SNMX 251224-R55 SNMX 251224-R80 SNMX 251224-R100 SNMX 251224-R120

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Scarfing 2020-17

* This insert has 11° positive clearance all around.

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Scarfing 2020-19

rings deviating from standard dimension INSD, S - modification

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Scarfing 2020-23

TECHNICAL INFORMATION

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Scarfing 2020-24

| GRADES FOR SCARFING Grade Identification Substrate Coating H WC-Co based substrate MT-CVD Medium-temperature chemical method of coating FGM Functionally graded substrate X Uncoated grade S Substrate with cubic carbides | pxfn(rl) - various holders according to head inclination

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Scarfing 2020-25

Offers long tool life due to total length of insert (60mm), which can be ground several times to a minimum length of 25mm. Rake angle GAN can be easily modified (more or less positive) by grinding the insert to optimize the scarfing process. Suitable for small cross section of scarf.

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Scarfing 2020-26

scarfing rings - how to calculate working radius pfrad Working radius PFRAD circle of osculatory DCI DCI 2xsinb DCI - internal rings diameter b - angle of ring rotation

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Scarfing 2020-28

As a professional you can judge the quality of work by just looking at the chip. Our chip is a clean and uncomplicated shape that in itself tells a story. It is a clear and consistent signal and that's why we use it as a symbol for being Simply Reliable. United Kingdom responsible for Ireland T: 0870 850 4466 F: 0870 850 8866 [email protected] United States of America T: (800) 877-3745 F: (847) 783-5760 [email protected] Other countries South America T: +55 11 5660 3000 [email protected] Rest of the World Dormer Pramet International UK T: +44 1246 571338 F: +44 1246 571339 [email protected]...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.