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New Pramet products 2020

New Pramet products 2020
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New Pramet products 2020

Product catalog summary
Milling
  • SSN11 / SNGX11: Designed for high feed milling with eight indexes, capable of cutting depths up to 1.7 mm.
  • ADMX 07: Features a new F geometry for vibration-sensitive machining.
Turning
  • GL: Enhanced systems for parting-off and grooving in steels and stainless steels, with double-edged inserts and a versatile G8330 PVD grade.
  • X61 / P61: Focused on precision and reliability for producing circlips and o-ring grooves.
  • PSC: Quick change turning tools with high connection accuracy.
  • Threading Inserts: New items are available in the brochure.
Parting-off & Grooving Inserts and Tools
  • Expanded range with double-edged inserts in widths from 2mm to 6mm.
  • Features include improved reliability, high-quality surface finish, and reduced setup time.
  • PM geometry is ideal for austenitic stainless steels, while PR geometry suits parting-off bars and interrupted cuts.
Circlip and O-Ring Grooving Inserts and Tools
  • New system for accurate machining of circlip and o-ring grooves, suitable for both internal and external operations.
  • Available in PVD and CVD grades, offering improved cutting edge strength and smooth performance.
  • Grades include MT-CVD coated 6640 for steels and stainless steels, and PVD coated G8330 for general machining.
Machining Examples
  • Parting-off operation using C45 material with GL3-D300M02-PR and GL3-D300M02-PM inserts.
  • Grooving operation on 100Cr6 material using X61 0602-215 L:G8330 insert.
Specifications:
The document details specifications for various tooling systems, including dimensions, weights, and compatibility with different machine interfaces. Key specifications include tool diameters, lengths, angles, and specific model numbers and codes for identification.
Procedures:
Instructions for using the tooling systems are implied through detailed specifications, guiding tool selection and application based on machine compatibility and task requirements.
Standards:
The document references ISO 26623-1 standards for multi-task machines, ensuring tools meet international precision and rigidity requirements.
Recommendations:
Recommendations include using tools with polygon shank coupling interfaces for high precision and rigidity, suitable for multi-task machines. Tools with internal cooling channels and adjustable nozzles are suggested for enhanced performance.
Features & Benefits:
The tooling systems offer high precision, exact positioning, and reduced vibration, leading to faster and more precise machining. Cost savings are achieved through reduced setup time and automatic tool changes, with repeatability accuracy in X, Y, Z directions of +-2 µm.
Data Summary:
Tables list various tool models with their respective dimensions, weights, and compatibility codes, serving as a quick reference for selecting the appropriate tool based on specific machining needs.
New F Geometry for Vibration Sensitive Machining
  • Features & Benefits: The F geometry is designed for vibration-sensitive components, particularly effective with austenitic stainless steels and low carbon steels. It offers reduced vibration and noise, prevents work hardening with 20% lower cutting forces compared to M geometry, and provides improved surface finish with burr-free surfaces. Additionally, it reduces chip-evacuation forces, especially in slot milling, and offers higher durability.
Insert Geometries
  • Geometry F: Ideal for vibration-sensitive components.
  • Geometry M: Suitable for universal conditions, applicable to steels, stainless steels, and cast iron, with new radii options of 1.2 and 1.6.
  • Geometry HF: Designed for high feed milling.
  • Geometry FA: Best for non-ferrous materials.
Machining Example
  • Material: 316L
  • Insert: ADMX070204SR-F:M6330
  • Tool: 20A4R020A20-SAD07D-C
  • Coolant: No
Contact Information

Contact details for Dormer Pramet offices worldwide are provided, including phone numbers and email addresses for regions such as Argentina, Austria, Belgium, Brazil, Canada, China, and many more.

Conclusion

The document emphasizes the reliability and quality of the machining tools, symbolized by the clean and consistent shape of the chips produced.

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Catalog excerpts

New Pramet products 2020-3

TURNING 15 23 52 55 • GL Reliable deeper parting-off & grooving of steels and stainless steels • X61 / P61 Effective production of circlips and o-ring grooves • PSC Quick change turning tools with high connection accuracy • Threading inserts • New items list 56 MILLING 58 64 • SSN11 / SNGX11 High feed milling with eight indexes up to 1.7 mm depth • ADMX 07 New F geometry for vibration sensitive machining New items only are listed in this brochure. This icon is used to identify where there is an existing assortment available and includes the relevant page number from the Pramet 2019 catalog. Main...

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New Pramet products 2020-6

PARTING-OFF & GROOVING INSERTS AND TOOLS RELIABLE DEEPER PARTING-OFF & GROOVING OF STEELS AND STAINLESS STEELS Our offer of parting-off and grooving systems has been expanded with a new range of double-edged inserts in various widths and an assortment of tools for general and small part machining. This is supported by a new designation that will allow you to easily select the appropriate insert and tool. • 25mm long double edged inserts • Broader range of widths from 2mm to 6mm • Versatile G8330 PVD grade • PR geometry - first choice for parting-off bars and grooving of interrupted cuts • PM...

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New Pramet products 2020-7

PARTING-OFF & GROOVING INSERTS AND TOOLS MACHINING EXAMPLE Operation: Parting-off Material group: P Insert: GL3-D300M02-PR, GL3-D300M02-PM Insert geometry

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New Pramet products 2020-8

| CODE DESIGNATION - PARTING OFF AND GROOVING INSERTS Tool group Pocket size Edge design Nose radius Primary cutting edge angle Chipbreaker designation

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New Pramet products 2020-10

CODE DESIGNATION - PARTING OFF AND GROOVING HOLDERS (EXTERNAL TURNING) Tool group Pocket size Shank type Shank dimensions Holder total length - LF Tool style - cutting edge angle Version (right/left) Cutting depth maximum - CDX Blade curvature direction Maximum diameter Minimum diameter Additional information for axial turning.

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New Pramet products 2020-12

Tool group Pocket size Shank type Tool style

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New Pramet products 2020-14

CUTTING DEPTHS DEPENDING ON MACHINED DIAMETER Maximal depth of groove - CDX [mm] Maximal depth of groove ‐ CDX [mm] Maximal depth of groove ‐ CDX [mm] Maximal depth of groove ‐ CDX [mm]

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New Pramet products 2020-17

EFFECTIVE PRODUCTION OF CIRCLIPS AND O-RING GROOVES X61 / P61 CIRCLIP AND O-RING GROOVING INSERTS AND TOOLS New grooving system for accurate machining of circlip and o-ring grooves. For internal and external operations, especially finishing in small internal diameters and deeper grooves. | FEATURES & BENEFITS • Single and double-edged insert design • Medium wide negative T-land • Positive geometry • Available in PVD and CVD grades • Precision ground inserts • P61 grooving bar offering starting diameter 12.5mm • P61 tools from 16x16mm to 25x25mm • Reliable machining - thanks to improved cutting...

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New Pramet products 2020-22

P61(RL) INT QIPRAMET DCON MS DMIN BD WF H LF KAPR

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New Pramet products 2020-23

^PRAMET DCON MS DMIN BD WF H LF KAPR

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New Pramet products 2020-25

PSC TOOLS WITH POLYGON SHANK COUPLING INTERFACE The polygon shank coupling spindle interface is a tooling system providing high precision. It is widespread in multitask machines such as turn-mill centers. The polygonal cone shank and flange surface achieves a fixed accurate positioning and high degree of rigidity. • Direct interface tools with high precision • Highest accuracy and rigidity • Exact positioning in the circumferential direction • Internal cooling channels, external tools with adjustable nozzle • Interface with a unique tapered polygon and flange location face • Suitable for multi-task...

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New Pramet products 2020-26

▼▼ DCON MS DMIN DMINP WF LF KAPR LAMS GAMO

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New Pramet products 2020-27

DCON MS DMIN DMINP WF LF KAPR LAMS GAMO

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New Pramet products 2020-28

C.-DDNNN EXT QIPRAMET DCON MS DMINP WF LF KAPR LAMS GAMO

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New Pramet products 2020-29

DPRAMET DCON MS DMIN DMINP WF LF KAPR LAMS GAMO

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New Pramet products 2020-30

DCON MS DMIN DMINP WF LF LAMS GAMO

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New Pramet products 2020-31

DCON MS DMINP WF LF KAPR LAMS GAMO ^ [kg (°g|

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New Pramet products 2020-32

C.-DSKN(RL) EXT QIPRAMET DCON MS DMIN WF LF KAPR LAMS GAMO

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New Pramet products 2020-33

DPRAMET DCON MS DMINP WF LF KAPR LAMS GAMO

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New Pramet products 2020-34

C.-DSSN(RL) EXT QIPRAMET DCON MS DMIN DMINP WF WFS LF LFS KAPR LAMS GAMO

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New Pramet products 2020-35

DPRAMET DCON MS DMIN DMINP WF LF KAPR LAMS GAMO

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New Pramet products 2020-37

DPRAMET DCON MS DMIN DMINP WF LF KAPR LAMS GAMO ^ [kg

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New Pramet products 2020-38

C.-SCLC(RL) EXT ^PRAMET DCON MS WF LF KAPR LAMS GAMO

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New Pramet products 2020-39

DCON MS WF LF KAPR LAMS GAMO

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New Pramet products 2020-41

^PRAMET DCON MS WF LF LU LAMS GAMO

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New Pramet products 2020-42

C.-SVHB(RL) EXT QIPRAMET DCON MS WF LF KAPR LAMS GAMO

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New Pramet products 2020-43

DPRAMET DCON MS WF LF KAPR LAMS GAMO

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New Pramet products 2020-44

DCON MS WF LF KAPR LAMS GAMO

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New Pramet products 2020-45

▼▼ DCON MS DIMN WF LF LU BD KAPR LAMS GAMO

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New Pramet products 2020-46

QIPRAMET DCON MS DIMN WF LF LU BD KAPR LAMS GAMO

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New Pramet products 2020-47

▼▼ DCON MS DIMN WF LF LU BD KAPR LAMS GAMO

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New Pramet products 2020-48

C.-DWLN(RL) INT QIPRAMET DCON MS DIMN WF LF LU BD KAPR LAMS GAMO

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New Pramet products 2020-49

DCON MS DMIN WF LF LU BD KAPR LAMS GAMO

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New Pramet products 2020-51

i^u jT^ DCON MS DMIN WF LF LU BD KAPR LAMS GAMO

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New Pramet products 2020-57

Toolholders have to be modified

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New Pramet products 2020-60

MILLING CUTTERS AND INSERTS Wide range of tools for economical high feed milling in die and mold and general machining industries. Strong inserts with eight cutting edges for high performance machining of various materials and applications. • Double-sided square inserts with eight cutting edges • Axial depth of cut up to 1.7 mm • Strong main cutting edge • MM geometry designed for smoother cut • Cutters for copy milling, helical interpolation, ramping and face milling • Diameter range 32 mm - 125 mm with intermediate sizes for die and mold • End mills, modular and shell mills • All cutters feature...

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New Pramet products 2020-61

MILLING CUTTERS AND INSERTS AREA OF APPLICATION BNGX SNGX MACHINING EXAMPLE Material: Tool steel 1.2343 (300 HB) Material group: P Workpiece: Plate Tool: HFC face milling cutter

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New Pramet products 2020-66

MILLING INSERTS ADMX 07 NEW F GEOMETRY FOR VIBRATION SENSITIVE MACHINING Our popular family of productive milling tools has been extended with a new F geometry for light machining of austenitic stainless steels and low carbon steels. • High positive geometry • Narrow peripheral land • Edge honing reduction • Helical cutting edges • Primarily for shoulder and slot milling, ramping and helical interpolation, plunging and progressive plunging • Also suitable for face and copy milling • Permits machining with longer overhang - reduced vibration and noise • Prevents work hardening - 20 % lower cutting...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.