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Dormer Pramet
New Pramet products 2016.2

New Pramet products 2016.2

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New Pramet products 2016.2

Product catalog summary

Turning Inserts

Positive chip breakers are designed for turning various materials, including steels, difficult-to-machine materials, and stainless steels. New grades are introduced specifically for turning stainless steels.
A list of new items is provided.

Milling Cutters and Inserts

A new line of economical shoulder milling tools is introduced, featuring TNGX10 inserts with six cutting edges to reduce machining costs.
These tools are versatile, suitable for shoulder and slot milling, face milling, helical interpolation, ramping, and progressive plunging.
Benefits include cost savings, higher productivity, and process security due to reduced cutting forces and quiet operation.
Features include double-sided inserts, a wide range of cutters, and end mills made from heat-treated tool steel.

Geometry Descriptions

Geometry F: Best for low to medium carbon content steel, featuring high positive geometry.
Geometry M: Suitable for carbon steel, standard stainless steels, and cast iron, with medium T-land.
Geometry FA: Ideal for non-ferrous metals, with a sharp cutting edge and polished insert face.

Machining Example

Material: SUS304/316, used for pump parts with TNGX 100404SR-F: M9340 insert and coolant.

Icon Descriptions

Dynamic icons indicate product recommendations, with solid outlines for priority use and dashed outlines for possible use.
Static icons indicate specific product features.
Header icons identify content in tables, such as tool features and specifications.

Symbols

Symbols communicate product features within tables, with meanings provided to avoid misunderstandings.

Cooling Effects on Tool Life
Cooling can have varying effects on tool life depending on the working conditions. In stable conditions, cooling has a slightly positive effect, while in unstable or very unstable conditions, cooling is recommended as it significantly enhances tool life.

Chip Breakers for Steel and Cast Iron
New chip breakers have been developed for fine finishing, medium, and roughing applications. They offer excellent chip control, high surface finish quality, and increased tool life when used with UPGRADE grades. Key features include positive geometry, low cutting resistance, and improved cutting edge stability.

New Positive Inserts for Turning Steels
These inserts are designed for fine to medium machining of steels, offering high process security and excellent surface finish. They feature a positive rake angle and are suitable for small and slender components.

New Positive Inserts for High-Temperature Alloys
These inserts are ideal for fine turning to finishing high-temperature alloys, providing high process security and preventing work hardening. They feature a positive rake angle and sharp cutting edges.

New Positive Inserts for Stainless Steel
Designed for fine finishing to medium turning of stainless steel, these inserts offer excellent chip control and high durability. They feature a positive rake angle and are peripherally ground for a good surface finish.

New Grade for Turning Stainless Steels
The T7325 grade is versatile and suitable for turning stainless steels, offering high performance and tool life. It features a functional gradient substrate and a special MT-CVD coating for enhanced cutting edge strength and crack resistance.

Overview: The document is a technical catalog listing various turning inserts and their specifications, along with contact information for Dormer Pramet's global offices.

Specifications: The catalog includes a comprehensive list of turning inserts, identified by codes such as SCMT, SNMG, TCGT, TCMT, TNMG, TPMR, VBMT, VCGT, VCGX, VCMT, VCMW, VNMG, WCGT, WCMT, and WNMG. Each code is followed by a series of numbers and letters indicating specific features and compatible materials, such as T7325, T8330, T9315, etc.

Procedures: The document does not explicitly outline procedures but implies the use of these inserts in machining operations, suggesting their application in various cutting and shaping tasks.

Standards and Recommendations: The document emphasizes the reliability and quality of the inserts, suggesting that professionals can assess the quality of work by examining the chip produced during machining. The chip's shape is described as clean and uncomplicated, serving as a symbol of reliability.

Contact Information: Detailed contact information is provided for Dormer Pramet offices across multiple countries, including phone numbers, fax numbers, and email addresses for regions such as Argentina, Australia, Austria, Belgium, Brazil, Canada, China, Croatia, Czech Republic, Denmark, Finland, France, Germany, Hungary, India, Italy, Kazakhstan, Mexico, Netherlands, New Zealand, Norway, Poland, Romania, Russia, Slovakia, Spain, Portugal, Slovenia, Sweden, Switzerland, Turkey, Ukraine, United Kingdom, United States, and other regions.

Key Insights: The document serves as a resource for selecting appropriate turning inserts for specific machining tasks, highlighting the global reach of Dormer Pramet and its commitment to quality and reliability in manufacturing tools.

Catalog excerpts

MILLING CUTTERS AND INSERTS 4 • Economical shoulder milling tools • Icon descriptions TURNING INSERTS • Positive chip breakers for turning: - steels - difficult to machine materials - stainless steels • Grade for turning stainless steels

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MILLING CUTTERS AND INSERTS

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MILLING CUTTERS AND INSERTS NEW LINE OF TOOLS FOR ECONOMICAL SHOULDER MILLING Introducing a versatile new range of tools for 90° shoulder milling. Featuring 6 cutting edges, the TNGX10 inserts promote low machining costs. Cutters with high number of teeth, even for small diameters, can increase productivity. • Double-sided inserts • 6 cutting edges • 3 positive geometries for steel, stainless steel, cast iron and alloys • Depth of cut up to 5 mm • Wide range of cutters, including small diameters from 18 mm up to 80 mm - offering high-performance tools with up to 10 teeth • End mills produced...

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MILLING CUTTERS AND INSERTS TNGX 10 - MACHINING EXAMPLE Material: Material group: Workpiece: Insert: Coolant: SUS304/316 M3 Pump parts TNGX 100404SR-F: M9340 Yes PRAMET Face milling Feed tooth Flank wear Surface roughness Cutting speed

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Please follow recommended fz values with respect to working conditions, machined material and insert geometry. Maximum allowed feed values are only to guide you to get the best wiper effect (presented values are theoretical).

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smax (Dmin) smax (Dmax)

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ICON DESCRIPTIONS Priority use DYNAMIC ICONS Dynamic icons contain recommendation for choosing or using respective product. Each icon has two versions - with solid outline for priority use or with dashed outline for possible use. Missing icon (empty space) is used when application is not recommended or when product is not suitable for specific ope-ration. This overview includes only icons used in this publication. Unstable working conditions Face milling Helical interpolation milling Plunge milling Medium machining Stable working conditions Progressive plunging STATIC ICONS Static icons are available...

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ICON DESCRIPTIONS Spare parts Mean chip thickness for shell milling cutters Cutting edge profile Mean chip thickness for end mill cutters Uneven tooth space Cutting edge length Influence of use of cutting fluids for machining Number of teeth Maximum tool revolutions [rev/min] Clamping screw Shank Handle Working conditions Ratio ae/d Multiplication factor for cutting speed Multiplication factor for feed (machining of side ways cutter) Multiplication factor for feed (machining of center cutters) Chip breaker Screw for taper clamping Length of Facet [mm] Width of T-Land [mm] Diameter of cutter [mm]...

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NEW ITEMS LIST MILLING TOOLS

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TURNING INSERTS

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TURNING INSERTS NEW POSITIVE INSERTS FOR TURNING STEELS A range of versatile chip breakers have been developed for fine finishing, medium and roughing of steel and cast iron. • Positive geometry with low cutting resistance • Improved cutting edge stability • Straight cutting edge • Supports existing FM, RM chip breakers • Very good chip control at low feed and depth of cut • High quality of surface finish • Increased performance and tool life in combination with the UPGRADE grades CHIP BREAKER FM2 Finishing to medium machining 1st choice in fine finishing applications • Positive rake angle •...

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TURNING INSERTS NEW POSITIVE INSERTS FOR TURNING DIFFICULT TO MACHINE MATERIALS Our range of positive inserts has been expanded with new chip breakers for fine turning to finishing of high temperature alloys. • Positive rake angle • Peripherally ground inserts • Sharp cutting edge with minimal edge radius • For small and slender components • High process security • Broad assortment of inserts covers wide range of applications • Low cutting forces prevent work hardening • Excellent surface finish First choice for fine turning First choice for Finishing • Constant rake angle of 25° • Lowest possible...

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TURNING INSERTS NEW POSITIVE INSERTS FOR TURNING STAINLESS STEEL Our range of positive inserts has been expanded with new chip breakers for fine finishing to medium turning of stainless steel. • Positive rake angle • Balance shaped chip breaker • Excellent chip control • Low cutting forces • High durability and reliability as a result of the combination with new T7325 grade • High productivity Finishing to medium machining Semi-finishing to light roughing • Universal chip breaker with positive rake angle • Low cutting forces • Peripherally ground • Very good surface finish • Very universal chip...

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TURNING INSERTS NEW GRADE FOR TURNING STAINLESS STEELS The new T7325 is our first choice and most versatile grade for turning stainless steels. It has been developed to complement the existing T7335 grade. • Functional gradient substrate • Special coating MT-CVD with textured alpha Al2O3 • High cutting edge strength • Resistance to formation of cracks • Versatility • High performance and tool life • Increased operational reliability • Reduced built-up edge • Suitable for interrupted cut • Also for difficult to machine materials CROSS SECTION OF THE STRUCTURE Surface zone enriched with cobalt...

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NEW ITEMS LIST CCGT 060202E-SF3:H07 CCGT 060202E-SF3:T6310 CCGT 060202E-SF3:T8315 CCGT 060204E-NF1:H07 CCGT 060204E-NF1:T6310 CCGT 060204E-NF1:T7325 CCGT 060204E-SF3:H07 CCGT 060204E-SF3:T6310 CCGT 060204E-SF3:T8315 CCGT 060208E-NF1:H07 CCGT 060208E-NF1:T6310 CCGT 060208E-NF1:T7325 CCGT 080302E-SF3:T6310 CCGT 080302E-SF3:T8315 CCGT 080304E-SF3:H07 CCGT 080304E-SF3:T6310 CCGT 080304E-SF3:T8315 CCGT 09T302E-FF2:T7325 CCGT 09T302E-FF2:T9325 CCGT 09T302E-SF3:H07 CCGT 09T302E-SF3:T6310 CCGT 09T302E-SF3:T8315 CCGT 09T304E-NF1:H07 CCGT 09T304E-NF1:T6310 CCGT 09T304E-NF1:T7325 CCGT 09T304E-SF3:H07 CCGT...

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NEW ITEMS LIST CNMM 160612E-NR2:T7325 CNMM 160616E-NR2:T7325 CNMM 190612E-NR2:T7325 CNMM 190616E-NR2:T7325 CNMM 190624E-NR2:T7325 CNMM 250924E-NR2:T7325 CPGX 060202FL-JZ:TT010 CPGX 060202FR-JZ:TT010 CPGX 060204FL-JR:TT010 CPGX 060204FR-JR:TT010 CPGX 080304FL-JQ:TT010 CPGX 080304FL-JR:TT010 CPGX 080304FR-JQ:TT010 CPGX 080304FR-JR:TT010 CPGX 09T304FL-JQ:TT010 DCGT 070202E-SF3:H07 DCGT 070202E-SF3:T6310 DCGT 070202E-SF3:T8315 DCGT 070204E-SF3:H07 DCGT 070204E-SF3:T6310 DCGT 070204E-SF3:T8315 DCGT 11T302E-FF2:T7325 DCGT 11T302E-FF2:T8330 DCGT 11T302E-FF2:T9325 DCGT 11T302E-FF2:TT010 DCGT 11T302E-SF3:H07...

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New Pramet products 2016.2

New Pramet products 2016.2

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