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New Dormer products 2016.2

New Dormer products 2016.2
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New Dormer products 2016.2

Product catalog summary
Forming Taps
Dormer's forming taps are engineered for high-quality threading in various industries, offering dynamic strength and high dimensional accuracy. Key features include expanded thread forms for MF, UNC, and UNF, oil grooves, through coolant taps, and high-performance solid carbide taps. Made from high-speed cobalt (HSS-E), they provide increased hardness, toughness, and longer tool life. Suitable for a wide range of materials, they offer stronger threads, greater accuracy, and lower surface roughness. Options include TiN and TiCN coatings for wear resistance and internal coolant for improved machining.
Solid Carbide Taps
Designed for machining hardened steel and difficult materials, these taps offer high performance and productivity, ideal for mass production with cutting speeds up to three times higher than HSS-E taps. Features include internal coolant for improved tool life and chip evacuation, and coatings like TiCN and Super-B for wear resistance. Suitable for various materials, including hardened steel, cast iron, and aluminum alloys.
Solid Carbide Cutters
The S8XX series offers versatility and high performance across a wide range of materials, including steel, stainless steel, aluminum, and cast iron. These cutters reduce tooling costs by performing multiple operations with one tool, supported by Alcrona coating for improved surface finish and tool life. Designed for various milling operations, promoting fast and efficient machining.
Specifications
  • Cylindrical Land: 2 and 3 flute cutters have a flat relief combined with cylindrical land for increased stability, while 4 flute cutters have radial relief.
  • End Teeth: Reinforced end teeth increase toughness and reduce chipping, enhancing tool life during operations like plunging and ramping.
  • Rake Angle: A reduced rake angle and primary clearance angle enhance the strength of S8XX cutters.
  • Material: Made from micrograin carbide, offering a balance of hardness and toughness suitable for all milling operations.
  • Surface Treatment: Alcrona (AlCrN) coating provides hot hardness and wear resistance, suitable for both roughing and finishing operations.
Product Lines
  • Solid Carbide Cutters: Feature an increased conical web design for effective chip evacuation, with shanks manufactured to DIN 6535 standards.
  • Countersinks: New items include tri-flat and hex-shank designs for improved tool performance and quality of countersunk holes. Made from high-speed steel or cobalt, with bright or TiAlN coatings for different material compatibilities.
  • Center Drills: New designs include HSS-E for tougher materials, flatted shanks for better clamping, and solid carbide for hard materials, offering increased wear resistance and tool life.
Tables and Charts
The document includes detailed tables with specifications for various tool dimensions, coatings, and applications, highlighting the suitability of each tool for different materials and operations.
Drills Overview
The document provides detailed specifications and applications for various High-Speed Steel (HSS) and cobalt drills, focusing on their use in tougher materials and stainless steels. It includes information on the composition, coating, and specific types of drills available, along with their dimensions and applications.
Drill Specifications
  • HSS-E Drills: Contain 8% cobalt for increased hot hardness, wear resistance, and tool life. The A266 model features a TiAlN coating for enhanced abrasion resistance.
  • Long Series Drills: Designed with a longer overall length for increased reach.
Drill Types and Dimensions
  • R200 Series: Available in diameters from 1.00mm to 5.00mm, with specific lengths and decimal inch conversions provided.
  • A200, A205, A206, A266 Series: Cover a range of diameters from 0.50mm to 12.50mm, with detailed specifications for each size.
  • A210 Series: Features a centre drill radius form, available in sizes from 0.50mm to 10.00mm.
  • A225 Series: Includes centre drills with a 60° angle, available in sizes from 3/64 inch to 5/16 inch.
Material and Coating
  • HSS-E Material: Made from M42 for high hot hardness and a sharp cutting edge under extreme conditions.
  • Coating: TiAlN coating on A266 for improved abrasion resistance.
Applications
  • Spot Weld Drills: Designed for drilling out spot welds in automotive and trailer repair industries, made from premium cobalt material for consistent performance.
  • Sheet Metal Drills: Specifically for drilling thin sheet steel and panels, available in standard sizes for common rivets, screws, and bolts.
Performance Characteristics
  • Geometry: Special lip and spur point for positive centering and sharp outer corners for cutting softer materials around spot welds.
  • Stability: No body clearance increases stability during drilling, providing superior quality holes.
Tables and Charts
The document includes detailed tables listing the dimensions, decimal inch conversions, and specific applications for each drill type, along with performance ratings for different materials.
Additional Specifications
The document provides detailed specifications for various drill types, including dimensions in both metric and imperial units. Key specifications include diameter (d1) in mm and inches, decimal inch equivalents, and lengths (l1 and l2) in mm. Specific models such as A147, A723, A119, and A123 are listed with their respective size ranges and applications.
Drill Types and Applications
  • A147: Includes sizes from 11.00 mm to 15.00 mm, suitable for general drilling purposes.
  • A723: Spot Weld Drill, available in sizes 6.00 mm to 8.00 mm, designed for spot welding applications.
  • A119: Stub Drill - Double Ended Sheet Metal Drill, ranging from 3.30 mm to 5.10 mm, ideal for sheet metal work.
  • A123: Stub Drill Sheet Metal Drill, with sizes from 3/32 inch to 1/4 inch, conforming to DIN 1897 standards.
Drill Sets
  • A087: Compact Drill Set with TiN coated jobber drills for versatile material drilling.
  • A089: Jobber Drill Set featuring TiN coated drills for general use.
  • A188: Jobber Drill Set with HSS quick spiral drills for stainless steel.
Contact Information
The document lists contact details for Dormer Pramet offices worldwide, including phone numbers, fax numbers, and email addresses for regions such as Argentina, Australia, Austria, Belgium, Brazil, Canada, China, and many more.
Additional Information
The document emphasizes the quality of Dormer Pramet products, symbolized by the clean and consistent shape of the drill chip, representing reliability and precision.
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Catalog excerpts

New Dormer products 2016.2-2

FORMING TAPS 4 SOLID CARBIDE TAPS 16 SOLID CARBIDE CUTTERS

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New Dormer products 2016.2-5

FORMING TAPS INTRODUCTION Dormer‘s range of forming taps is a high quality, comprehensive program with designs and thread forms for the majority of applications in all major industry segments. Dormer‘s forming taps provide dependability and reliability, creating threads that offer both dynamic strength and high dimensional accuracy. FEATURES AND BENEFITS • The range has been expanded with thread forms for MF, UNC and UNF. In addition, more variants with oil grooves have been added, as well as through coolant taps and a high performance solid carbide tap. • High performance and productivity in...

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New Dormer products 2016.2-6

FORMING TAPS SURFACE TREATMENT Titanium Nitride (TiN) coating for: • Universal layer suitable for many materials • Offers longer tool life due to reduced friction • Thread profile with optimized polygonal form generates low torque • Reduces friction and ensures a smooth surface finish on the completed thread • Improved chamfer geometry for better running-in and even wear behaviour Titanium Carbon Nitride (TiCN) coating for: • Alloyed and unalloyed steels • Highly suited to solid carbide tools • Wear resistant to abrasive materials Available with: • Chamfer form E for blind holes • Chamfer form...

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New Dormer products 2016.2-7

HM HSS-E HSS-E HSS-E HSS-E HSS-E HSS-E HSS-E HSS-E HSS-E HSS-E

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New Dormer products 2016.2-9

E294 * ^ Machine Forming Tap, Oil Grooves E289 * ^ Machine Forming Tap, Oil Grooves and Internal Coolant

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New Dormer products 2016.2-13

UNC Machine Forming Tap, Oil Grooves

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New Dormer products 2016.2-14

UNF Machine Forming Tap, Oil Grooves

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New Dormer products 2016.2-17

SOLID CARBIDE TAPS INTRODUCTION The use of hardened materials in industrial processes is becoming increasingly common, creating a greater need for new and improved cutting tools capable of working in extreme conditions. Dormer’s new range of solid carbide taps is a high performing, comprehensive program designed specifically for machining various types of hardened steel and other difficult materials. FEATURES AND BENEFITS • High performance and productivity in a wide range of applications including hardened materials up to 63 HRC • Ideal for mass production with cutting speeds up to 3 times higher...

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New Dormer products 2016.2-18

SOLID CARBIDE TAPS Manufactured from premium grade micro grain Solid Carbide for: • Long tool life and extremely high tapping speeds • Threading in hardened material up to 63 HRC • High wear resistance to abrasive materials The range features a variety of styles including straight flute, spiral flute and a forming tap in order to offer dependable options in numerous applications. • Improved chamfer geometry for better running-in and even wear behaviour • Special geometries for specific applications: • T205/T206 features a 15° helix angle suited for both short and long-chipping materials • T210...

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New Dormer products 2016.2-20

T200 • M Machine Tap Straight Flute

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New Dormer products 2016.2-21

T201 * M Machine TaP Straight flute, Internal Coolant

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New Dormer products 2016.2-22

● M Machine Tap Straight Flute

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New Dormer products 2016.2-23

Y20S • M Machine Tap Spiral Flute 15° T206 * M Macnine TaP sPiral Flute 15°, Internal Coolant

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New Dormer products 2016.2-25

SOLID CARBIDE CUTTERS

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New Dormer products 2016.2-27

SOLID CARBIDE CUTTERS INTRODUCTION The S8XX series of solid carbide cutters provide proven performance and versatility in a wide range of materials. As such, they will be of particular interest to small/medium sized companies machining a varied range of workpiece materials, across all industry sectors. FEATURES AND BENEFITS • Multi-application high performance milling across a wide range of materials, including steel, stainless steel, aluminium and cast iron. • Versatility - all milling operations are supported: slotting, profiling, roughing, semi-finishing, finishing and plunging. • Reduced...

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New Dormer products 2016.2-28

SOLID CARBIDE CUTTERS SURFACE TREATMENT Manufactured from Micrograin carbide with its excellent combination of hardness and toughness properties. This means that the S8XX cutters are suited to all milling operations, from roughing through to finishing. The Alcrona (AlCrN) coating is applied to many multiapplication cutter ranges for its hot hardness and resistance to wear and oxidation. This contributes to high productivity and a superior surface finish on the workpiece, even on difficult-to-machine materials. The versatile coating lends itself to both roughing and finishing operations, when...

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New Dormer products 2016.2-36

INTRODUCTION To complement its range of countersinks, Dormer has introduced three new items which incorporate flats on the shank to provide a more positive drive when used in hand held applications. Flatted shanks prevent the possibility of tools slipping in the chuck and therefore improve the performance of the tool and produce a better quality countersunk hole and surface finish. SURFACE TREATMENT Manufactured from premium quality High Speed Steel (HSS) or High Speed Cobalt (HSS-E): • Increased hardness and toughness • Improved cutting edge strength • Better tool life Bright Finish (G106...

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New Dormer products 2016.2-38

01 06 * Countersink with Tri-Flat shank-90° OS06 * Countersink with Tri-Flat shank-90°

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New Dormer products 2016.2-39

● Countersink with hexagonal shank - 90°

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New Dormer products 2016.2-40

A=Styles in Set, B=No. in Set, C=Diameters in Set G236

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New Dormer products 2016.2-42

CENTER DRILLS INTRODUCTION To complement its existing range of Center Drills, Dormer has introduced several new designs to further expand its coverage of potential customers applications. These include HSS-E for tougher materials and environments, flatted shank for improved clamping, long series for increased reach and solid carbide for hard and abrasive materials. With a full range of sizes available, this makes Dormer a good choice for all your center drilling requirements. Contact area is below the face of the shaft and therefore protected against possible damage • Increased wear resistance...

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New Dormer products 2016.2-46

1) Single Ended Only

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New Dormer products 2016.2-47

A210 • Centre Drill Radius Form 1) Single Ended Only

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New Dormer products 2016.2-48

1) Single Ended Only

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New Dormer products 2016.2-51

Radius Form and Flat Shank

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New Dormer products 2016.2-53

A296200 - 118° point DIN333A, A296225 - 120° point BS328. A=Styles in Set, B=No. in Set, C=Diameters in Set

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All Dormer Pramet catalogs and technical brochures

  1. Scarfing 2020

    28  Pages

  2. ProLog vending

    20  Pages

  3. Railway 2017

    8  Pages

  4. Tooling Systems

    358  Pages

  5. Countersinks

    8  Pages

  6. Forming Taps

    8  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.