9 MILLING – GENERAL CONTENT SOLID MILLS INSTRUCTIONS HM MILLS HSS-E-PM, HSS-E, HSS MILLS TECHNICAL INFORMATION ROTARY BURRS THREAD MILLS FACE MILLS SQUARE SHOULDER MILLS INDEXABLE MILLS DEEP SHOULDER MILLS SLOT MILLS COPY MILLS HIGH FEED MILLS (HFC) CHAMFER & T-SLOT MILLS OTHER INSERTS

PRODUCT FAMILY PRODUCT FAMILY

INDEXABLE TOOLS - CONTENT (ALPHABETICAL) PRODUCT FAMILY

INDEXABLE INSERTS - CONTENT (ALPHABETICAL) PRODUCT FAMILY

EVERY APPLICATION Whether you are hole-making, milling, turning or threading, every application is covered within our machining calculator app. Download it today from your relevant app store. Simply Reliable.

WORKPIECE MATERIAL GROUPS (WMG) To select a cutting grade and geometry for a broad range of workpiece materials General definition i.e. Steel, Stainless Steel.. |p m |k To navigate and select a tool by suitability SUDgrOUp for a more specific range of workpiece materials Definition by structure/composition i.e. Plain Carbon Steel, Alloy Steel... WMG Definition by hardness/ultimate tensile strength i.e. 160 < 220 HB, 620<900 N/mm2 ... ABOUT DORMER PRAMET'S WORKPIECE MATERIAL CLASSIFICATION Workpiece Material Groups (WMG) are used to support easy and reliable selection of the right cutting tool...

9 WMG (WORK MATERIAL GROUP) Free machining steel (carbon steels with increased machinability) Plain carbon steel (steels comprised of mainly iron and carbon) Alloy steel (carbon steels with an alloying content ≤ 10%) Tool steel (special alloy steel for tools, dies and molds) Hardened and tempered Annealed Hardened and tempered Ferritic stainless steel (straight chromium non-hardenable alloys) Martensitic stainless steel (straight chromium hardenable alloys) Annealed Quenched and tempered Precipitation-hardened Austenitic stainless steel (chromium-nickel and chromium-nickel-manganese alloys) M4.1...

9 CUTTING TOOL PARAMETERS ACCORDING TO ISO 13399 All cutting tools are defined by a number of parameters according to the standard ISO 13399. This list contains all the parameters used in this catalogue and their definitions. ISO 13399 is an international cutting tool information standard. It provides dimensions and parameters in a neutral format that is independent of any particular system or company nomenclature. When cutting tools are clearly defined according to a global standard, all types of software can process the electronic data more quickly, improving the quality of communication and...

ROTARY BURRS THREAD MILLS INSTRUCTIONS NAVIGATORS FACE MILLS SQUARE SHOULDER MILLS DEEP SHOULDER MILLS SLOT MILLS COPY MILLS HIGH FEED MILLS (HFC) CHAMFER & T-SLOT MILLS OTHER INSERTS TECHNICAL INFORMATION

SOLID MILLS - PAGE OVERVIEW 1 C273 Bright I Finish ig deep profiles in mild steelsand non-ferrous materials, such as aluminium Workpiece material group suitability, starting values for cutting speed (m/min) and Alpha Code. Tables with feed per tooth and correction factors can be found starting from page 194. Pl.l P1.2 PI.3 P2.1 P2.2 P3.1 P3.2 P4.1 Ml.l M1.2 M2.1 M2.2 Kl.l K1.2 Typical page with solid mill displayed - specific page details will differ. 12

^6^ Milling operations ^7^ Material group recommendations incl. speed and feed guidance ^8^ Product code ^9^ Product dimensions

General icons Mill Profile

Cut Length, Extra Short SOLID HM & HSS MILLS - ICONS OVERVIEW Cut Length, Extra long 25° Helix Angle (Flute) 28° Helix Angle (Flute) 30° Helix Angle (Flute) 40° Helix Angle (Flute) 45° Helix Angle (Flute) 50° Helix Angle (Flute) 34° Helix Angle (Flute) 35° Helix Angle (Flute) Radial rake angle (GAMF) 5° Radial Rake Angle (cutting) 13° Radial Rake Angle (cutting) 7° Radial Rake Angle (cutting) 15° Radial Rake Angle (cutting) 8° Radial Rake Angle (cutting) 18° Radial Rake Angle (cutting) 9° Radial Rake Angle (cutting) 20° Radial Rake Angle (cutting) 10° Radial Rake Angle (cutting) 25° Radial Rake...

Aluminium Chromium Nitride Coating Bright (uncoated) Steam Tempered (Steam Oxide) Surface Treatment Titanium Carbonitride Coating DC dll - Industry Standard Tool Tolerance Zone dll (based on diameter range) DC e8 - Industry Standard Tool Tolerance Zone e8 (based on diameter range) h9 - Industry Standard Tool Tolerance Zone (based on diameter range) DC h10 - Industry Standard Tool Tolerance Zone h10 (based on diameter range)

9 SOLID HM & HSS MILLS – ICONS OVERVIEW Cooling (CSP) Through Tool Coolant Operations Milling Deep Shoulder Milling T-Slot Milling Deep Slot Milling Dovetail Milling Shallow Slot Milling Helical Interpolation Inverse Dovetail Milling Shallow Shoulder Milling P9 Progressive Plunging Turn Milling Woodruff Slot Milling Contoured Surfaces (Copy Milling) Milling – Tube Sawing Face Milling Milling – Cut-off Sawing Plunge Milling Chamfer Milling Trochoidal Milling Rear Face Milling

Always revisiting the same sections of our publications? Our library app allows you to save key pages that you can revert back to again and again, whenever you need to. Simply Reliable. Simply Reliable.

SOLID HM MILLS - FAMILIES With our assortment of Solid HM Mills we can offer solutions to machine material for practically any WMG. Our Solid HM Mills families:

Material code (BMC) Mill Profile Number of flutes (NOF) Cut length Flute Helix (FHA) Radial rake angle (GAMF) Shank Coating Cutting diameter tolerance class (TCDC) Direction Basic standard group (BSG) Cooling (CSP) ?.* Product Family Code

Material code (BMC) Mill Profile Number of flutes (NOF) Cut length Flute Helix (FHA) Radial rake angle (GAMF) Shank Coating Cutting diameter tolerance class (TCDC) Direction Basic standard group (BSG) Cooling (CSP) Product Family Code

Material code (BMC) Mill Profile Number of flutes (NOF) Cut length Flute Helix (FHA) Radial rake angle (GAMF) Shank Coating Cutting diameter tolerance class (TCDC) Direction Basic standard group (BSG) Cooling (CSP) Product Family Code

S710 2-Flute Solid Carbide End Mill Short cut length, 2-flute design with 40° helix provides high rigidity for milling standard slots. AlCrN coating improves performance and extends the tool life. Workpiece material group suitability, starting values for cutting speed (m/min) and Alpha Code. Tables with feed per tooth and correction factors can be found starting from page 112. P1.1 P1.2 P1.3 P2.1 P2.2 P2.3 P3.1 P3.2 P3.3 P4.1 P4.2 M1.1 M1.2 M2.1