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Holemaking - general catalogue 2021 - 2022

Holemaking - general catalogue 2021 - 2022

Product catalog summary

Overview: The document provides comprehensive information on holemaking tools and techniques, focusing on drills, boring systems, and cutting tool parameters. It includes specifications, instructions, and technical data for different tool categories.

General Content: Introduction to holemaking standards like WMG and ISO 13399, guiding the selection and specification of cutting tools.

Drills: Detailed instructions and specifications for solid carbide drills, HSS drills, and indexable drills, including technical information on cutting fluids and reamers.

Boring Systems: Instructions and specifications for boring heads, accessories, inserts, arbors, and kits, ensuring proper usage and selection.

Workpiece Material Groups (WMG): Classification of materials into groups (P, M, K, N, S, H) based on properties like hardness and tensile strength, aiding in tool selection and machining conditions.

Cutting Tool Parameters: Explanation of ISO 13399 parameters, standardizing tool dimensions and specifications for better data management and communication.

Key Data: Includes tables and charts with starting values for cutting speeds and feeds, material group suitability, and detailed tool dimensions.

Recommendations: Emphasizes selecting the right tool and cutting conditions based on material properties and application requirements to enhance productivity and tool life.

Product Specifications: Detailed specifications for drills, including dimensions in inches and millimeters, categorized by product codes with variations in size and specifications.

Material and Coating Information: Drills made from high-performance materials like solid carbide and HSS, with coatings like TiAlN to enhance surface hardness and tool life.

Performance and Usage: Drills designed for high-speed and high-feed applications, capable of producing accurate holes with H9 tolerance in stainless steel and heat-resistant materials.

Technical Tables: Extensive tables listing drill specifications, including diameter, length, and other critical dimensions, with a feed rate chart for determining appropriate feed per revolution.

Recommendations and Best Practices: Suggests selecting the appropriate drill based on material compatibility and desired hole specifications, emphasizing correct feed rates and coatings.

Overview of Coating Technologies: TiN and TiAlN coatings applied using PVD technology, enhancing tool life and cutting performance.

Alcrona Coatings: Aluminum chromium nitride coatings offering high hot hardness and oxidation resistance, ideal for tools under heavy mechanical and thermal stresses.

Drill Specifications: Detailed specifications for HSS drills, including application angles, coatings, shank types, spiral forms, and cooling methods.

Product Details: Each product listed with dimensions, suitable workpiece material groups, and starting values for cutting speed and feed rates.

Key Features: HSS Spot Weld Drills, HSS Double Ended Stub Drills, HSS Spotting Drills, and HSS Stub Drills with various finishes and applications.

Overview: Detailed specifications and guidelines for HSS and cobalt micro drills, designed for precision drilling in small diameters.

Specifications: Micro drills available in diameters from 0.15 mm to 20.00 mm, with shank diameters of 1.00 mm or 1.50 mm, featuring 118° or 130° point angles.

Material Suitability: Suitable for various workpiece material groups, with starting values for cutting speed and feed rates provided.

Performance Features: High performance drills capable of producing accurate holes at high speeds and feeds, with special parabolic flute design for deep hole drilling.

Recommendations: Advises on appropriate use of each drill type based on material and application requirements.

Overview: Detailed specifications and recommendations for HSS and HSS-E center drills and jobber drill sets, designed for precision drilling.

Specifications: Lists multiple drill models with specifications such as diameter, overall length, and material suitability.

Procedures and Recommendations: Drills recommended for starting precise holes in shafts, with dual drilling ends for increased productivity.

Product Variants: Includes HSS-E Centre Drill, HSS Centre Drill, and HSS Jobber Drill Sets with various features and coatings.

Key Features: Highlights the importance of coatings for performance enhancement and tool longevity.

Conclusion: Comprehensive guide for selecting and using HSS and HSS-E drills, providing essential specifications, usage recommendations, and product options.

Product Overview: Detailed information on various drill sets, including TiN-Tip coated A002 drills and A100 jobber drills.

Drill Sets and Specifications: TiN-Tip Coated A002 Drills, HSS Jobber Drills, HSS-E Drills, and Center Drill Set with various features and applications.

Dispenser Displays: Countertop dispensers for easy access and refill.

Technical Information: Drill nomenclature and drilling feed rate chart for selecting appropriate feed per revolution.

Usage Recommendations: Drills suitable for various materials and applications, with specific designs to reduce thrust and wandering.

Drill Selection and Application: Guidelines for choosing the appropriate drill based on material, machine capability, and coolant.

Drilling Techniques and Troubleshooting: Effective techniques and troubleshooting for drilling tough alloys and addressing common issues.

Deep Hole Drilling Strategies: Methods for drilling deep holes, such as peck drilling and single-pass drilling.

Hole Size and Tolerances: Drill geometry and coatings affecting achievable hole size tolerances.

Material Properties and Coatings: Properties of different materials and surface treatments enhancing drill performance.

Industry Standard Tolerances: Tolerance values for shafts and holes in microns.

Overview: Detailed specifications and descriptions of various types of reamers, including adjustable hand reamers, machine reamers, and taper pin hand reamers.

Specifications: Lists multiple reamer models with specific dimensions and critical measurements.

Product Descriptions: Adjustable Hand Reamers, Machine Reamers, and Taper Pin Hand Reamers with specific features and applications.

Material Suitability: Guidance on suitability for different workpiece material groups.

Replacement Parts: Information on replacement blades and nuts for adjustable hand reamers.

Performance and Tolerances: Performance characteristics and tolerance limits for different reamer sizes.

Overview: Detailed specifications and product listings for various types of machine reamers.

Specifications: Lists reamers with different diameters, overall lengths, cutting lengths, and other dimensions.

Material Suitability: Suitable for a wide range of materials, with specific starting values for cutting speed and feed rates.

Product Listings: Extensive tables listing various reamers, categorized by diameter and other specifications.

Performance Features: Precision ground geometry enhancing reaming performance and surface finish.

Standards and Tolerances: Conformance to specific standards and available with different tolerance levels.

Troubleshooting Reaming Issues: Common problems and remedies for reaming issues.

Reaming Technical Information: Specifications for different tool materials and surface treatments.

Industry Standard Tolerances: Tolerance values for shafts and holes in microns.

Cutting Speeds and Hardness: Tables of cutting speeds and hardness values guiding machining processes.

Drilling and Boring Systems: Information on exchangeable head indexable drills, solid carbide drills, HSS drills, and cutting fluids.

Insert Specifications: Details on insert specifications, including ISO codes, grades, geometries, and application areas.

Overview: Detailed specifications and features of indexable insert drill bodies and interchangeable head drills.

Specifications: Lists various models of indexable insert drills, detailing dimensions, compatible inserts, and material codes.

Materials and Coatings: Drills made from high-speed steel and carbide materials, with coatings enhancing wear resistance and performance.

Applications: Suitable for various operations including blind and through-hole drilling.

Product Features: Strong corner design, 140-degree split point geometry, and coolant holes for improved cutting efficiency.

Insert Compatibility: Compatible inserts with specific chip breakers and selection guide.

Performance Benefits: High performance with features like easy head changes and improved tool life.

Technical Standards: Conformance to ISO 9766 standards.

Indexable Drills – Recommended Cutting Conditions: Recommended cutting conditions for various indexable drills.

Formulas for Calculation of Cutting Parameters: Key formulas for optimizing drilling operations.

Recommended Tightening Torques for Screws: Recommended tightening torques for screws used with indexable drills.

Machining Data for Indexable Drills: Guidelines for adjusting radial and center height for tools.

Troubleshooting for Indexable Drills: Common issues and solutions for indexable drills.

Recommended Drill Sizes for Tapping: Tables of recommended drill diameters for various thread types.

Boring Systems: Information on boring heads, accessories, and inserts.

Product Specifications: Detailed specifications for various products, including roughing boring heads and adjustable sleeves.

Specifications: Detailed specifications for various boring head extension and reducer arbors.

Product Details: EXT-BS Boring Head Extension Arbor, RED-BS Boring Head Reducer Arbor, and LA-BS Boring Head Enlarger Adaptor.

Boring Kits: Lists various boring kits with different ranges and components.

Technical Information: Workpiece material classification by Dormer Pramet.

Key Data from Tables: Detailed measurements and weights for each product.

Table of Cutting Conditions for Boring: Detailed table of cutting conditions for boring operations.

Adjustment Instructions: Instructions for adjusting finishing and roughing heads.

Instructions for Use: Outlines various boring scenarios and benefits of staggered boring.

Speeds and Feeds: Factors affecting speeds and feeds, with guidelines for boring depth and tool overhang.

Assembly System for Large Boring Heads: Instructions for fitting large diameter boring heads.

Contact Information: Contact details for Dormer Pramet offices in various countries.

Catalog excerpts

Holemaking - general catalogue 2021 - 2022-3

9 HOLEMAKING – GENERAL CONTENT SOLID CARBIDE DRILLS HSS DRILLS TECHNICAL INFORMATION CUTTING FLUIDS INDEXABLE DRILLS HYDRA DRILLS TECHNICAL INFORMATION INDEXABLE DRILLS TECHNICAL INFORMATION BORING HEADS BORING SYSTEMS BORING ACCESSORIES INSERTS ARBORS BORING KITS TECHNICAL INFORMATION 1

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Holemaking - general catalogue 2021 - 2022-4

9 SOLID ROUND TOOLS – CONTENT (ALPHABETICAL) PRODUCT FAMILY PRODUCT FAMILY PRODUCT FAMILY PRODUCT FAMILY

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Holemaking - general catalogue 2021 - 2022-5

DPRAMET INDEXABLE TOOLS - CONTENT (ALPHABETICAL) DPRAMET INDEXABLE INSERTS - CONTENT (ALPHABETICAL) PRODUCT FAMILY PRODUCT FAMILY

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Holemaking - general catalogue 2021 - 2022-6

Our machining calculator allows you to measure the savings based on different products and applications. A useful pocket-sized tool, which will help keep cash in your pockets! Simply Reliable. H App StoreDORMER 3 PRAMET Google Play Savings Calculator Price per insert or tool Free machine capacity 0.00

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Holemaking - general catalogue 2021 - 2022-7

HOLEMAKING - GENERAL CONTENT WMG & ISO 13399 INSTRUCTIONS SOLID CARBIDE DRILLS HSS DRILLS TECHNICAL INFORMATION CUTTING FLUIDS REAMERS AND COUNTERSINKS INSTRUCTIONS HYDRA DRILLS TECHNICAL INFORMATION INDEXABLE DRILLS TECHNICAL INFORMATION INSTRUCTIONS BORING HEADS BORING ACCESSORIES INSERTS ARBORS BORING KITS TECHNICAL INFORMATION

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Holemaking - general catalogue 2021 - 2022-8

To select a cutting grade and geometry for a broad range of workpiece materials General definition i.e. Steel, Stainless Steel... To navigate and select a tool by suitability SUDgrOUp for a more specific range of workpiece materials Definition by structure/composition i.e. Plain Carbon Steel, Alloy Steel... WMG Definition by hardness/ultimate tensile strength i.e. 160 < 220 HB, 620<900 N/mm2 ... ABOUT DORMER PRAMET'S WORKPIECE MATERIAL CLASSIFICATION Workpiece Material Groups (WMG) are used to support easy and reliable selection of the right cutting tool and starting values for machining conditions...

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Holemaking - general catalogue 2021 - 2022-10

CUTTING TOOL PARAMETERS ACCORDING TO ISO 13399 All cutting tools are defined by a number of parameters according to the standard ISO 13399. This list contains all the parameters used in this catalogue and their definitions. ISO 13399 is an international cutting tool information standard. It provides dimensions and parameters in a neutral format that is independent of any particular system or company nomenclature. When cutting tools are clearly defined according to a global standard, all types of software can process the electronic data more quickly, improving the quality of communication and...

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Holemaking - general catalogue 2021 - 2022-11

DORMER DPRAMET Always revisiting the same sections of our publications? Our library app allows you to save key pages that you can revert back to again and again, whenever you need to. Simply Reliable. Simply Reliable. r— K. Bookmarks Edit + Complete catalogue pag. 10 Pramet turning program CARBIDE ROTARY BURRS 2020 pag. 1 CARBIDE ROTARY BURRS 2020 pag. 12 SHARK LINE 2020 pag. 1 Taps I use in stainless steel and aluminum Milling pag. 23 My indexable milling program ADMX07 Ideal for working on ISO P materials

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Holemaking - general catalogue 2021 - 2022-12

SOLID CARBIDE DRILLS HSS DRILLS

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Holemaking - general catalogue 2021 - 2022-13

a: o 00 HOLEMAKING - GENERAL CONTENT WMG & ISO 13399 INSTRUCTIONS SOLID CARBIDE DRILLS HSS DRILLS TECHNICAL INFORMATION CUTTING FLUIDS REAMERS AND COUNTERSINKS INSTRUCTIONS HYDRA DRILLS TECHNICAL INFORMATION INDEXABLE DRILLS TECHNICAL INFORMATION INSTRUCTIONS BORING HEADS BORING ACCESSORIES INSERTS ARBORS BORING KITS TECHNICAL INFORMATION

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Holemaking - general catalogue 2021 - 2022-14

9 DRILLS – PAGE OVERVIEW Solid Carbide Jobber Drill, Bright Finish Improved wear resistance for increased productivity and extended tool life. A 120°, 4-facet point helps with self-centering and reduces cutting forces. Can be used with all CNC machine applications. Workpiece material group suitability, starting values for cutting speed (m/min) and feed Alpha Code. Tables with feed per revolution can be found starting from page XY. Schematic drawing of tool Typical page with drills displayed – specific page details will differ. 12 Product code Product dimens

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Holemaking - general catalogue 2021 - 2022-15

9 SOLID CARBIDE & HSS DRILLS – ICONS OVERVIEW General Icons Application Angle 60° Countersink Centre Drill Drill Point 118° Drill Point 120° Drill Point 122° Drill Point 130° Drill Point 135° Radius Countersink Centre Drill Spot Drill Point 90°/120° Spot-weld Drill Point 180° Step-drill (for fasteners) 180° Counterbore Pre-Drill with 90° Chamfer (for tapping) Spot Drill Point 150° Spot Drill Point 90° Spot Drill Point 120° Step-drill (for fasteners) 90° Counterbore Drill Point 140° Basic Standard Group (BSG) BS 328 – Drills and Reamers Standards DIN 1899 – Micro Drill Standards DIN 8037 – Carbide...

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Holemaking - general catalogue 2021 - 2022-17

SOLID CARBIDE DRILLS

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Holemaking - general catalogue 2021 - 2022-18

HIGH PERFORMANCE CARBIDE DRILLS VERSATILE PRODUCTION DRILLS FOR A WIDE RANGE OF MATERIALS FORCE X carbide drills are developed for high performance machining applications in a wide variety of work-materials such as Carbon and Alloy Steels up to 1500 MPa and Cast-Iron. FORCE X drills also perform well in Stainless Steel and Aluminium making them an ideal first choice for subcontract machining companies. FEATURES AND BENEFITS • C TW – Unique Flute Construction with a continuously thinned web and rolled heel design. COMPARED TO CONVENTIONAL DRILLS FORCE X ARE: • Modified 4-Facet Split Point with...

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Holemaking - general catalogue 2021 - 2022-19

HIGH PERFORMANCE CARBIDE DRILLS MACHINING EXAMPLE

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Holemaking - general catalogue 2021 - 2022-20

HIGH PERFORMANCE CARBIDE DRILLS HIGH VOLUME PRODUCTION DRILLS FOR STAINLESS STEEL FORCE M carbide drills have been engineered to provide the highest performance and process reliability when drilling Stainless steels and Heat resistant super alloys. FORCE M drills are ideal for applications where it is necessary to drill a large number of holes with high and constant accuracy. FEATURES AND BENEFITS • C TW – Unique Flute Construction with a continuously thinned web and rolled heel design. COMPARED TO CONVENTIONAL DRILLS FORCE M PROVIDE: • S-Shape 4-Facet Split Point with precise thin edge honing...

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Holemaking - general catalogue 2021 - 2022-21

HIGH PERFORMANCE CARBIDE DRILLS MACHINING EXAMPLE

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Holemaking - general catalogue 2021 - 2022-22

HIGH PERFORMANCE CARBIDE DRILLS HIGH PENETRATION RATE DRILLS FOR ALUMINIUM FORCE N carbide drills are recommended for high speed drilling operations in wrought and cast aluminium alloys. The flute and cutting geometry are specifically designed to break the swarf into small manageable chips to enhance chipevacuation. FORCE N drills provide superior performance and tool life for mid-high volume manufacturing companies. FEATURES AND BENEFITS • Special web thinning with higher than standard helix angle. • Unique geometry with convex cutting edges and 4-facet self-centering point. • Premium micrograin...

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