DIE & MOLD Product Highlights

INTRODUCTION DIE AND MOLD MATERIALS MAINTENANCE AND REPAIRS CUSTOM MADE TOOLS TECHNICAL TRAINING & SUPPORT

Dormer Pramet is a global supplier of tooling to the Die and Mold industry. Our assortment sets the highest standards including process security, which is expected by die and mold makers. Our assortment focuses on indexable and round tools, which are widely used in die and mold applications. Within our indexable range we offer a wide choice of high-feed cutters, as well as tools for face, shoulder and importantly copy milling. Indexable drilling and boring products are also on offer. For round tools we cover hole-making, milling and fine profiling, tapping and reaming. With our portfolio of tools...

STEEL & PRE-HARDENED STEEL Steel is the most common material for mold and die makers. However, there are many types of steels used and the cutting tools selected need to be suitable for these variations. The main properties of steels are strength, wear and corrosion resistance, hardness, machinability, polishability and dimensional stability. We can split steels into two main groups: • Soft annealed, up to 280 HB • Pre-hardened, up to 45 HRC HIGH-FEED MILLING Our family of tools for high-feed machining is suitable for various milling operations. The range includes diameters from 16.0 – 175.0...

COPY MILLING – ROUND INSERT The SRC and SRD range of round inserts are based on various radii size and cutting depths. Available options include 05/07/10/12/16/20. BORING Roughing and finishing boring heads and sets, modular extenders and all type of arbors, covering diameter range 8.0 – 500.0 mm. Carbide, cermet, ceramic and CBN inserts available. REAMING The B4 series of carbide machine reamers offer extremely unequal spacing for precision reaming. Straight and spiral flute options, with centesimal division and in various sizes (0.98 – 30.0 mm). DRILLING R12x line of carbide stub and spotting...

STEEL & PRE-HARDENED STEEL COPY MILLING/FINISHING The SCN05C/SWN04C assortment is available in a wide diameter range (12.0 – 32.0 mm), with wiper edge inserts for fine finishing milling. Offers high number of cutting edges. COPY MILLING/PROFILING Our assortment achieves high-levels of productivity and quality, for roughing up to finishing operations. Diameter range 8.0 – 50.0 mm. Steel or carbide bodies can hold toroidal, high-feed or ball nose shaped inserts. Product lines include: K2-PPH, K2-SRC/SLC, K3-CXP and L2-SZP. GENERAL MILLING – ROUGHING TO FINISHING The S7 range of solid cutters is...

TROCHOIDAL/DYNAMIC MILLING Our dedicated five-flute end mills (S77xHB) are for trochoidal slotting and dynamic milling. This includes options with and without a chip-divider, and either solid or through coolant. TAPPING Various types of taps available, including spiral point, spiral flute, straight flute and forming for M, MF, UNC, UNF and G thread forms. YELLOW SHARK TAPS E29x/412 high performance HSS-E-PM taps for structural, plain carbon and low alloy steels. RED SHARK TAPS E25x/E26x HSS-E-PM performance tapping of alloyed steels. MORE OPTIONS: • EP/EX range of HSS-E-PM taps M2 – M64 (UNC/UNF...

HARDENED STEEL The variations in hardness of the steel being machined is crucial for the different types of end-product. Hardened steel can range from 45 HRc up to 63 HRc or more. Application examples are stamping and extrusion dies and punches, forging dies, master hobs, forming and stamping dies, die-casting dies and plastic molds. HIGH-FEED CUTTERS Wide family of cutters for high-feed machining across various milling operations. Available in diameter 16.0 – 140.0 mm (.625ʺ – 5.0ʺ) for cutting depths up to 2.0 mm (.078ʺ). Product lines include: SBN10, SSN11, SPD09 and SZD07/09/12. INDEXABLE...

COPY MILLING/PROFILING This assortment supports high productivity and quality requirements, for roughing up to finishing operations. Diameter range 8.0 – 32.0 mm. Steel and carbide bodies can hold toroidal, high-feed or ball nose shaped inserts. Product lines include: K2-PPH and K2-SRC/SLC. TAPPING Spiral point and straight flute carbide taps for materials up to 50 HRc. BLACK SHARK TAPS E33x high performance HSS-E-PM taps (M3 – M12) SEE TOOL IN ACTION T2 line of straight flute carbide taps (M3 – M12) DRILLING Force X – solid carbide drill for drilling materials up to 50HRc. Available as solid...

STAINLESS STEEL Corrosion resistance and high polishability are key characteristics for mold makers when using stainless steels. Martensitic stainless steels are often used for producing plastic molds for cavities with complex surfaces and shapes. Another example where stainless steel can be used is when a more cosmetically pleasing end-product is required. INDEXABLE MILLING Our range includes 43°, 90° and round inserts, with specific geometries and grades to achieve maximal performance in stainless steel milling. Available as modular cutters, shell mills and parallel shank. FACE MILLING This...

COPY MILLING/PROFILING This assortment supports high productivity and quality requirements, for roughing up to finishing operations. Diameter range 8.0 – 50.0 mm. Steel or carbide body can hold toroidal, high-feed or ball nose shaped inserts. Product lines include: K2-PPH and L2-SZP. HIGH-FEED MILLING Our wide family for high-feed machining covers various milling operations. Available from diameter 16.0 – 175.0 mm (.625ʺ – 6.0ʺ) for cutting depths up to 2.0 mm (.078ʺ). Product lines include: SBN10, SSN11, SPD09 and SAD with several high-feed insert

STAINLESS STEEL TROCHOIDAL/DYNAMIC MILLING Dedicated five-flute end mills (S77xHB) for trochoidal slotting and dynamic milling strategies. Standard range with and without a chip-divider, and either solid or through coolant. SEE TOOL IN ACTION DRILLING Force M – coolant–feed solid carbide drills with unique flute construction. Available in 3×D, 5×D and 8×D 3.00 – 16.00 mm (1/8ʺ – 3/8ʺ). SEE TOOL IN ACTION Hydra – interchangeable solid carbide head drills for high performance drilling of stainless steels. Available with coolant–feed across the full range and a choice of HSS bodies to support drilling...