DORMER!) PR AMET DIE & MOLD

ASSORTMENT HIGHLIGHTS INDEXABLE MILLING CUTTERS SOLID CARBIDE END MILLS

INTRODUCTION In recent years, Dormer Pramet has expanded its assortment of indexable and solid round tools to support an extensive variety of die and mold applications. This industry features a variety of molding components, often featuring materials in a condition that makes them difficult to machine, with a requirement for tools capable of supporting high feeds as well as large material removal rates. Another key operation in die and mold applications is copy milling and finishing. Dormer Pramet’s family of indexable milling tools includes cutters for semi-finishing and finishing of steels,...

HIGH FEED CUTTERSASSORTMENT HIGHLIGHTS The pressure of cost cutting is a commonly-faced reality in many production environments. One option, however, enables you to significantly reduce machining times without the need for major financial investment: high-feed machining. Carried out with existing machines, it combines a low pass depth with a high feed per tooth and is a low-cost alternative to high-speed machining strategies. This program covers diameters from 6 to 175 mm, and supports feeds-per-tooth from 0.4 to 3 mm. HIGH-FEED SOLUTIONS SUPPORTED APPLICATIONS • Face milling • Oblique plunge...

SRC COPY MILLING CUTTERS ASSORTMENT HIGHLIGHTS The SRC line of copy milling cutters features a wide range of diameters, each offering versatile and productive machining. They are suitable for face milling, helical interpolation, ramping, progressive plunging and high feed cutting. FEATURES AND BENEFITS SRC RANGE • Double negative design for stable cutting action • RCMT inserts in size 10, 12, 16, 20 designed to allow high feed per tooth, bigger depth of cut and high durability • Compatible with three geometries (F, M, R), suitable for a wide range of materials • Comprehensive assortment of cutters...

SOLID CARBIDE END MILLS ASSORTMENT HIGHLIGHTS Dormer Pramet‘s range of Solid Carbide End Mills are ideally suited to most common milling operations such as slotting, plunging, side and face milling, as well as ramping and copy milling in a wide range of materials. The solid carbide end mill family includes ranges of coated tools with options for square end (with/without chamfer), ball nosed and corner radius as well as various length options. PROGRAM OVERVIEW S8 – universal multi-application end mills S7 – performance end mills for medium strength steels, stainless steels, titanium and nickel...

INDEXABLE MILLING CUTTERS

Typical page with milling cutter displayed - specific page details will differ. 1

11 GAMF = radial rake angle GAMP = axial rake angle 2) Spare parts and special accessories icons are designed schematically for their ease of understanding. They aren't included in the list of icons. Screws are, in some cases, completed with info on torque value in Nm, length of screw and size of thread.

Typical page with milling inserts displayed - specific page details will differ. Most of inserts can be found in this catalogue just immediately after the relevant milling cutter.

ICONS AND SYMBOLS - MILLING Icons - milling cutters

HIGH FEED MILLING

COPY MILLING - BALL NOSE INSERTS

APMN APMX

BNGX RP UTCN [mm]_[mm]

Follow instructions provided for flat surface milling. When milling close to vertical surfaces, decrease feed per tooth (fz) by 50 % to prevent vibrations and damage of the cutting edge.

APMN APMX

Smax dmax /

Follow instructions provided for flat surface milling. When milling close to vertical surfaces, decrease feed per tooth (fz) by 50 % to prevent vibrations and damage of the cutting edge.

Follow instructions provided for flat surface milling. When milling close to vertical surfaces, decrease feed per tooth (fz) by 50 % to prevent vibrations and damage of the cutting edge.

INSD RDMX 12 INSD D1

DCON DHUB

_/ Smax _/ Smax dm, O dmaxQ

PPHF 160008-CE1 PPHF 200010-CE1 PPHF 250012-CE1

PPHT 08-A2 PPHT 08-A2 PPHT 08-A2 PPHT 08-A2 PPHT 10-A2 PPHT 10-A2 PPHT 10-A2 PPHT 12-A2 PPHT 12-A2 PPHT 12-A2 PPHT 16-A2 PPHT 16-A2 PPHT 16-A2 PPHT 16-A2 PPHT 20-A2 PPHT 20-A2 PPHT 20-A2 PPHT 20-A2 PPHT 25-A2

PPHT 08-A2 PPHT 08-A2 PPHT 08-A2 PPHT 08-A2 PPHT 10-A2 PPHT 10-A2 PPHT 10-A2 PPHT 12-A2 PPHT 12-A2 PPHT 12-A2 PPHT 16-A2 PPHT 16-A2 PPHT 16-A2 PPHT 16-A2 PPHT 20-A2 PPHT 20-A2 PPHT 20-A2 PPHT 20-A2 PPHT 25-A2 PPHT 08-A2 PPHT 08-A2 PPHT 08-A2 PPHT 08-A2 PPHT 10-A2 PPHT 10-A2 PPHT 10-A2 PPHT 12-A2 PPHT 12-A2 PPHT 12-A2 PPHT 16-A2 PPHT 16-A2 PPHT 16-A2 PPHT 16-A2 PPHT 20-A2 PPHT 20-A2 PPHT 20-A2 PPHT 20-A2 PPHT 25-A2

PPHT 08-A2 PPHT 08-A2 PPHT 08-A2 PPHT 08-A2 PPHT 10-A2 PPHT 10-A2 PPHT 10-A2 PPHT 12-A2 PPHT 12-A2 PPHT 12-A2 PPHT 16-A2 PPHT 16-A2 PPHT 16-A2 PPHT 16-A2 PPHT 20-A2 PPHT 20-A2 PPHT 20-A2 PPHT 20-A2 PPHT 25-A2 Multiplication factor for speed

Multiplication factor for speed

Smax Smax Multiplication factor for speed

Multiplication factor for speed

APMN APMX

I PCX I i/i o DCX OAL DCON LU LF TDZ GAMF GAMP P

APMN APMX

ADMX 11T302SR-M ADMX 11T304SR-M ADMX 11T308SR-M ADMX 11T304SR-MM ADMX 11T308SR-MM ADMX 11T312SR-MM ADEX 11T304FR-FA ADEX 11T308FR-FA ADEX 11T312FR-FA ADEX 11T316FR-FA ADMX 11T310SR-M ADMX 11T312SR-M ADMX 11T316SR-M ADMX 11T320SR-M ADMX 11T325SR-M ADMX 11T330SR-M

i/i o DCX OAL DCON DCCB LU LF TDZ GAMF GAMP Morse # P

RPMX RPMX APMX/l

ADMX/ADEX 16 ADMX 160630SR-M ADMX 160632SR-M ADMX 160640SR-M ADMX 160650SR-M ADEX 160612SR-HF ADEX 160612SR-HF2 [i ADEX 16 ADEX 160612SR-HF ADEX 160612SR-HF2

SOLID CARBIDE END MILLS

| ICON DESCRIPTIONS COMMON ICONS Material HM Carbide Aluminium Titanium Nitride Alcrona Aluminium Chromium Nitride Titanium Silicon Nitride X-CEED MILLING ICONS For steels with low to high resistance Coarse pitch rounded profile chipbreaker Slotting, ramping Slotting, ramping, diving z 4 4 teeth - differential pitch

^jMain application C Secondary application 153

154 I Main application B Secondary application

• Corner Radius End Mill

Example of initial conditions Cutting speed and feed values are approximate. Cutting speed can be changed in a range (+/-10%) and feed in a range (+/-25%). Customer specific factors such as input power, machine stability, tool overhang, type of clamping, etc. are not taken into account.