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Bar Peeling 2022

Bar Peeling 2022
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Bar Peeling 2022

Product catalog summary
Introduction
Dormer Pramet provides a wide range of cutting tools for metal machining, with a global presence in over 100 countries. Known for over 70 years, their bar peeling tools are designed for efficiency, surface quality, and reliability. The catalog includes indexable inserts and cassettes compatible with various machine tools, along with technical details on tool geometry, cutting materials, machining parameters, and troubleshooting.
Workpiece Material Groups (WMG) & ISO 13399
Materials are classified into six color-coded groups: Steel (P), Stainless Steel (M), Cast Iron (K), Non-ferrous Metals (N), High-temperature Alloys (S), and Hardened Materials (H). This classification helps in selecting suitable cutting tools and machining conditions.
Instructions
The catalog provides detailed instructions for selecting and using bar peeling inserts, adhering to ISO 13399 standards for consistent tool definitions and improved communication across systems.
Bar Peeling Inserts
Various bar peeling inserts are listed with specific dimensions, geometries, and application areas. They are designed for different working conditions and are available in various grades and geometries to meet diverse material and machining needs.
Accessories and Special Products
A range of accessories and special products are offered to enhance the performance and versatility of bar peeling tools.
Technical Information
In-depth information on tool geometry, cutting materials, and machining parameters is provided, including recommended cutting speeds, feed rates, and a troubleshooting guide for common machining issues.
Specifications and Procedures
The document details specifications related to cutting forces and surface roughness, including specific cutting force values for various materials and a table of surface roughness parameters (Ra, Rt, Rz) with corresponding grades.
Surface Roughness and Hardness
The significance of surface roughness parameters like Ra, Rt, and Rz is explained, with Ra being the most commonly used. A hardness conversion table correlates strength (MPa) with hardness scales such as Brinell, Vickers, and Rockwell.
Technical Information on Inserts
Details on cutting inserts include product numbers, grades, and cutting parameters, specifying cutting speeds, feed rates, and depths of cut for different insert shapes and chip formers.
Contact Information
Contact details for Dormer Pramet offices worldwide are provided for customer support and inquiries.
Additional Notes
The document mentions revamped metric product catalogues for holemaking, milling, turning, and threading applications, encouraging downloads for more detailed information.
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Catalog excerpts

Bar Peeling 2022-3

WORKPIECE MATERIAL GROUPS (WMG) & ISO 13399 ACCESSORIES AND SPECIAL PRODUCTS TECHNICAL INFORMATION

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Bar Peeling 2022-4

INTRODUCTION At Dormer Pramet, we offer a comprehensive line of cutting tools for a variety of applications, with representatives operating in more than 100 countries. For more than 70 years, our Pramet brand has been a reliable partner for our customers who produce metal parts by mechanical machining. Our inserts are designed and manufactured to meet the most demanding machining processes and compete with the best manufacturers in the world. For bar peeling operations, we offer standard and special tools that ensure high efficiency, optimal surface quality and reliability for your machining...

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Bar Peeling 2022-5

WORKPIECE MATERIAL GROUPS (WMG) To select a cutting grade and geometry for a broad range of workpiece materials General definition i.e. Steel, Stainless Steel... To navigate and select a tool by suitability for a more specific range of workpiece materials Definition by structure/composition i.e. Plain Carbon Steel, Alloy Steel... To select and provide cutting conditions within a bandwidth of ± 10 % Definition by hardness/ultimate tensile strength i.e. 160 < 220 HB, 620 < 900 N/mm2 ... ABOUT DORMER PRAMET’S WORKPIECE MATERIAL CLASSIFICATION Workpiece Material Groups (WMG) are used to support easy...

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Bar Peeling 2022-6

WMG (WORKPIECE MATERIAL GROUP) Free machining steel (carbon steels with increased machinability) Plain carbon steel (steels comprised of mainly iron and carbon) Alloy steel (carbon steels with an alloying content ≤ 10%) Tool steel (special alloy steel for tools, dies and molds) Hardened and tempered Annealed Hardened and tempered Ferritic stainless steel (straight chromium non-hardenable alloys) Martensitic stainless steel (straight chromium hardenable alloys) Annealed Quenched and tempered Precipitation-hardened Austenitic stainless steel (chromium-nickel and chromium-nickel-manganese alloys)...

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Bar Peeling 2022-7

CUTTING TOOL PARAMETERS ACCORDING TO ISO 13399 All cutting tools are defined by a number of parameters according to the standard ISO 13399. This list contains all the parameters used in this catalogue and their definitions. ISO 13399 is an international cutting tool information standard. It provides dimensions and parameters in a neutral format that is independent of any particular system or company nomenclature. When cutting tools are clearly defined according to a global standard, all types of software can process the electronic data more quickly, improving the quality of communication and...

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Bar Peeling 2022-8

PAGE OVERVIEW EPSR Peeling geometry PR for large depth of cut, high linear speed, wiper secondary cutting edge for unstable cutting conditions. WNMJ 201380-PR WNMJ 201480-PR Table with insert sizes [mm] Schematic drawing of insert Picture of representative insert Profile of main cutting edge Icons – specific features and cutting edge type Geometry description Application area of insert fz min – minimal feed per one cassette in pealing head [mm/tooth] fn max – maximal feed per one revolution of peeling head [mm/rev]

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Bar Peeling 2022-9

ICONS OVERVIEW General icons Material group M Material group K Material group N Material group S Material group H Heavy working conditions Universal wide range option Rounded edge High feed Cutting Rounded edge with double facet Insert with Wiper geometry Rounded edge with facet Technical pages Feed [mm/rev] Very high cutting speed, excellent system rigidity (stable working conditions) High cutting speed, high system rigidity (stable working conditions) High cutting speed, system rigidity slightly limited (depth of cut changing) Cutting speed Medium cutting speed, system rigidity limited (slightly...

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Bar Peeling 2022-11

NAVIGATOR – BAR PEELING INSERT

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Bar Peeling 2022-12

DESIGNATION CODE – BAR PEELING Insert shape Insert clearance angle

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Bar Peeling 2022-13

DESIGNATION CODE – BAR PEELING Insert size Insert thickness Round inserts Chip breaker designation Cutting edge variant Stainless Steel Super alloys

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Bar Peeling 2022-14

Peeling geometry MM for medium depth of cut, high linear speed, wiper secondary cutting edge for stable to unstable conditions. LNGF 300715-MM-S01 Peeling geometry PM with wiper secondary cutting edge for medium depth of cut, high linear speed for stable to unstable cutting conditions. 0.50 0.50 0.50 0.50 0.50 0.50 0.50 Peeling geometry MM with wiper secondary cutting edge for medium depth of cut, high linear speed for stable

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Bar Peeling 2022-15

LNGF 361220-MM-S02 LNGF 361220-MM-S03 LNGF 361220-MM-S04 Peeling geometry PM with wiper secondary cutting edge for medium depth of cut, high linear speed for stable to unstable cutting conditions. Peeling geometry MM for medium depth of cut, high linear speed, wiper secondary cutting edge for stable to unstable conditions. LNGF 401035-MM-S01 Peeling geometry PM for medium depth of cut, high linear speed, wiper secondary cutting edge for stable to unstable cutting conditions.

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Bar Peeling 2022-16

Peeling geometry PM with wiper secondary cutting edge for medium depth of cut, high linear speed and unstable cutting conditions. Peeling geometry PR with wiper secondary cutting edge for medium depth of cut, high linear speed and unstable cutting conditions. –

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Bar Peeling 2022-17

RNGH APMX Peeling geometry MM for large depth of cut and very unstable cutting conditions. RNGH 381200-MM Peeling geometry MR for large depth of cut and very unstable cutting conditions. Peeling geometry MM for very large depth of cut and very unstable cutting conditions. RNGH 5018MO-MM Peeling geometry MR for very large depth of cut and extremely unstable cutting conditions.

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Bar Peeling 2022-18

Peeling geometry PF with wiper secondary cutting edge for small depth of cut, high linear speed for stable to less stable cutting conditions. TNGJ 220720-PF-S01 TNGJ 220720-PF-S02 Peeling geometry PM with wiper secondary cutting edge for small depth of cut, high linear speed for stable to less stable cutting conditions. 0.50 Peeling geometry PM with wiper secondary cutting edge for small depth of cut, high linear speed for stable to less stable cutting conditions. Peeling geometry PF with wiper secondary cutting edge for medium depth of cut, high linear speed for stable to less stable conditions....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.