glueLine

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glueLine

Product catalog summary
Overview
DOPAG specializes in solutions for applying single-component (1K) adhesives and sealants with precise metering and dispensing systems. These systems are utilized in industries like automotive, aerospace, and household appliances to ensure efficient and waste-free application.

Specifications and Systems
DOPAG systems feature gear, piston, or progressive cavity pumps, tailored to material viscosity. Low-viscosity materials use a material pressure tank, while drum pumps handle medium to high-viscosity materials. Systems can be manual or automatic, complying with DIN 2304 standards for bonding processes.

Material Feeding and Metering
The document outlines components for material feeding, such as drum pumps and pressure tanks, ensuring continuous supply for optimal metering. DOPAG offers modular systems customizable to material properties and process needs.

Drum Change and Continuous Feeding
Solutions for easy drum changes, like drum trolleys and roller conveyors, minimize downtime. Tandem pumps provide uninterrupted feeding by switching between pumps when material levels are low.

Pressure Regulation and Refilling
Material pressure regulators stabilize pressure for reactive or abrasive materials. Automated refill units maintain material levels in pressure tanks, with options for stirring and air drying for moisture-sensitive media.

Metering and Dispensing Technology
DOPAG offers various metering and dispensing valves for high precision and repeatability. Gear metering pumps are noted for versatility and durability, suitable for continuous and precise metering.

Conclusion
DOPAG's range of products for 1K adhesives and sealants ensures efficient, precise, and waste-free application across industries. Their modular solutions cater to specific production needs, supported by in-house project planning and testing.
Gear Metering Pumps
These pumps are precise and robust, suitable for metering adhesives, sealants, and lubricants across industries like aviation and wind energy. They operate continuously with minimal pulsation and accommodate various viscosities.

Seal Systems
Gear metering pumps can have one of four seal systems, each designed for specific applications, such as handling highly viscous media.

Pump Parameters
Pumps offer a flow volume range from 0.1 to 10 ml per revolution and handle pressures between 100 to 200 bar. The modular design supports variable mixing ratios and discharge quantities.

Piston Metering Systems
Ideal for 1K media with short cycle times, these systems are powered by a servo motor and offer precise piston feed with minimal maintenance.

Progressive Cavity Pumps
These pumps provide high-precision, continuous, and pulsation-free metering, suitable for all viscosities and materials with up to 60% filler content.

Dispensing Valves
Used for continuous discharge based on the pressure-time metering principle, ensuring leak-free operation at high pressures.

Monitoring and Control
Comprehensive testing and control technology ensure reliable metering, with gear flow meters and pressure sensors for process control.

Gear Flow Meter
Provides precise monitoring and control, detecting fluctuations and ensuring process reliability.

Technical Specifications
The metering control unit features a 7” touch panel, USB interface, and various communication modules, offering extensive configuration options.
Overview
The document details DOPAG's metering control units and systems, highlighting specifications, configurations, and industrial applications.

Specifications and Configurations
The metering control unit connects to higher-level systems via PROFINET, Profibus, Ethernet/IP, or OPC UA, available in compact table-top or wall-mounted versions.

Benefits
The control unit offers a modern HMI, extensive configuration options, and control over different lines and components.

Metering Systems
  • 1K Gear Metering System (eldodis): For medium to high-viscosity materials, offering ±1% precision.
  • 1K Piston Metering System (vectodis): Suitable for single-component media, supporting speed-proportional metering.
  • 1K Progressive Cavity Pump System (rotordis): Designed for uninterrupted metering with high repeatability.

Automation and Accessories
DOPAG offers modular production cells for automated metering, customizable for specific applications, with various accessories available.

Global Presence
DOPAG, part of the HILGER & KERN GROUP, operates in over 40 countries, providing solutions for industries like automotive, wind, and electronics.
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Catalog excerpts

glueLine-1

glueLine Solutions for the application of 1K adhesives and sealants

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Metering 1K materials Industrial application of adhesives and sealants Bonding and sealing LED lights DOPAG single-component systems convey media such as adhesives, sealants, greases and oils with high precision from their original containers to the point of application, where the material is applied to the workpiece either in shot form or continuously in bead form. The systems are fitted with gear, piston or progressive cavity pump, depending on requirements. Provided the medium is fluid or has low viscosity, single-component materials can be processed by means of a material pressure tank. For...

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Products for every part of the process

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DOPAG · GLUELINE GLUELINE · 07 Material feeding To ensure proper metering, it is important that adhesives are conveyed efficiently and without air any pockets (air bubbles). Only through continuous, reliable material supply can optimal metering results be ensured. Depending on the material properties, process and container size, different supply systems may be chosen. DOPAG’s product range offers a comprehensive range of solutions for this. This includes drum and barrel pumps as well as pressure tanks. DOPAG uses established technology in all of its systems – gear, piston or progressive cavity...

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DOPAG developed the drum pumps in the glueLine product range especially for feeding adhesives and sealants. The reliable design combined with the high level of user-friendliness allow for worry-free everyday production operations. With the glueLine, DOPAG offers drum pumps for processing medium to high-viscosity materials. In addition to lubricants, they feed adhesives, sealants, polyurethanes and silicones with viscosities of up to 5.0 million mPas directly and precisely from the original container. Thanks to its modular design and wide range of variants, the pump can be tailored precisely to...

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Drum change support Drum pallet Drums can be prepared and centered in advance in the warehouse, saving time when changing drums. Simple and efficient drum change Various drum change support options are optionally available to protect the operator from excessive loads. The drum roll-in mechanism allows containers to get more easily onto the base plate. With the drum roller conveyor the container stands on rollers and can be centred more conveniently under the follower plate. With the third and final expansion stage, lifting is no longer necessary completely. The drum is changed using a mobile...

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Tandem pumps Transfer pumps For continuous material feeding For direct transfer from original containers Many applications require an uninterrupted material feed maintained at all times. For such cases, all DOPAG pump models are available as a tandem version. Tandem pumps feature an automatic mechanism that switches between the pumps whenever material level is low, so that container change can proceed without interrup- Depending on the application type, it may be useful to be able to supply material directly from the original containers using a transfer pump. DOPAG transfer pumps are double-acting...

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Refill units Pressure tanks For automated refilling Flowable materials delivered effortlessly To ensure uninterrupted production, automated refilling of the material pressure tanks is essential. DOPAG offers various compact refill units for this purpose. The fill level probe in the material pressure tanks enables refilling to be started automatically from a defined material quantity. This ensures that there is always sufficient conditioned material available for production and machine downtime is avoided. Media with viscosities ranging from highly fluid to approx. 80,000 mPas can be conveyed...

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Material pressure regulators abrasive media (ball/seat design made from hard metal), such as epoxy resin, polyurethane and various other materials. The spring chamber is sealed by means of a diaphragm. Pulsation-free dispensing with the right pressure Material pressure regulators reduce the pressure of the material being conveyed down to the necessary working pressure, A material pressure regulator with a diaphragm is available for abrasive or reactive materials. Material pressure regulators of this type are ideally used for the processing of reactive, moisture-sensitive, Technical specifications...

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Metering and dispensing As precise as you need Metering and dispensing valves from DOPAG meet all the criteria required for optimal metering results – high precision, excellent reproducibility and high quality standards. DOPAG offers different valve types with two operating principles. Needle metering valves meter volumetrically (dot application). In each metering cycle, the contents of the metering chamber are discharged, triggered by a signal. The benefits of this are high repeatability and flexibility thanks to adjustable volumes. In the case of dispensing valves, however, the metering volume...

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Gear metering pumps Gear metering pumps from DOPAG offer all the features that are required in industry today. They meter a wide range of materials, including adhesives, sealants and lubricants, continuously and with consistently high precision. They are also designed in such a way that they are extremely robust, have a high level of efficiency and are practically pulsation-free. ■ Versatile use thanks to different pump sizes, clearance classes and seal systems. ■ High-quality, hardened steel ensures operation even under difficult conditions. ■ Special coating for protection against excessive...

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DOPAG • GLUELINE Piston metering systems Piston metering units are used for processing 1K media, especially when short cycle times are required. All that is required is appropriate material supply and a metering calculator. The material is discharged in shot form at a freely configurable discharge rate or without interruption using a double piston system, e.g. in bead form. Different sizes are available depending on the requirements of the application. Combing two piston metering units together also enables 2K applications with this system. It is powered by a servo motor, with a spindle converting...

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All DOPAG - Metering, Mixing and Dispensing Technology catalogs and technical brochures

  1. Our Services

    7  Pages

  2. Drum pumps

    7  Pages

  3. variomix

    6  Pages

  4. LSR silcomix

    12  Pages

  5. ladomix G-SF

    4  Pages

  6. coredis

    4  Pages

  7. Coatingmix

    4  Pages

  8. vectomix TC

    2  Pages

  9. Volumix

    3  Pages

  10. dynamicLine

    15  Pages

  11. lubriline

    23  Pages

  12. evomix DF

    2  Pages

  13. compomix FI

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.