Dynamic mixingSolutions for gasketing, bonding and potting DOPAG is the system provider for gasketing, bonding and potting in highly automated production processes. DynamicLine is based on the new dynamic mixing head with innovative valve technology. With dynamicLine, DOPAG is setting the benchmark in terms of user friendliness, precision and reliability in dynamic mixing. DynamicLine automates all production steps, thus ensuring process reliability, replicability and cost-efficiency. This guarantees the consistently high quality and durability of all components produced. The high-performance...

DynamicLine was developed for the precise processing of highly reactive gasketing, adhesives and potting compounds based on polyurethane and silicone – especially when rapid mixing and application are required. Depending on the application, one of the two processes below is used in gasketing: FIPFG: formed-in-place foam gaskets When gasketing with FIPFG technology, reactive polymer materials are metered precisely, mixed and then automatically applied on a component along a contour or a level surface. After a certain reaction time dependent on the material and other factors (temperature, humidity),...

With dynamicLine, all production steps are not only reproducible, but also cost-efficient in particular. DynamicLine offers numerous benefits compared to manually applied or inserted gasketing. The automated production enables shorter cycle times, while the potential for error is very low. The high precision of dynamicLine also ensures a high level of reproducibility. Compared to punched or cut gasketing, foam gasketing is significantly more cost-efficient and higher in quality. There is also practically no waste and the system is rinsed only with water, with no need for solvent. This ensures...

For versatile use Reliable technology enables a wide range of highly reactive materials to be processed. Highly reactive sealing, bonding and potting materials are used in a wide range of applications and industries. Implementation requires individual consulting and a technology that can be adapted to specific requirements. With dynamicLine, DOPAG is offering a system for tailored solutions and individual production processes. Control cabinets: Foam seal on doors and ventilation grilles Car speaker: Foam bead as vibration protection and for sealing Packaging material: Sealing of containers, barrels...

Reliable technology Refill unit (optional) Precise processing of highly reactive materials The demands for the processing of highly reactive materials are increasing. Gasketing, adhesives and potting compounds need to be processed ever quicker. DynamicLine is specially designed for processing highly reactive materials. Refill unit (optional) The metering process involves three steps: 1. First, the dynamic mixing system goes to a filling position. The individual material components are metered and mixed in the mixing chamber. After the filling process, there is cleanly mixed material in the chamber...

The dynamic mixing head has a modular design and is available in three forms. Different mixing chamber sizes enable discharge capacities of 0.1 to 30 g/s. The various types of valves and mixing chambers can be combined flexibly in accordance with the required discharge quantity and material properties. This ensures an optimal relationship between the flow rate of the material and the application speed. Our experts determine the appropriate combination during the individual sampling in the DOPAG technical centre. ■ Robust version for use in complex production environments with maximum accuracy...

The nozzle-closing system (NCS) prevents dripping at the nozzle opening. This ensures a smooth transition on the bead and prevents undesired contamination of the components. The NCS moves the drive shaft vertically in the bottom of the mixer, allowing the rotor in the chamber to position on a Teflon seal. This mechanically designed closure prevents the reactive material from being pushed out of the chamber.

High-performance linear robot Electrical shuttle sliding table Automation with industrialwith protective barrier robots Contour precision on three axles Efficient handling of components Unlimited material handling The dynamic mixing head, in conjunction with a linear robot, ensures precise material application and efficient production. The linear robot is available in two different types, offering different movement speeds and accelerations. ■ Highly dynamic AC servo and rack and pinion drive on X and Y axis ■ Torsionally stiff precision gears and couplings ■ Guide system with maintenance-free,...

Refill unit and agitator for polyol and silicone components Diaphragm pump for isocyanate components Dual refill unit for polyol and silicone components Drum pump for processing thixotropic materials Versatile control panel Cooling and heating unit for material conditioning All process data at a glance High reproducibility thanks to constant temperature Thanks to the mobile control panel with a 15.6” screen, the A constant material temperature is required to ensure user has a good overview of all the important production reliable production processes. A material conditioning data at all times....

DOPAG offers complete individual solutions for automated gasketing, bonding or potting. Here, metering and mixing applications including all required pre-treatment and posttreatment are integrated in an efficient manufacturing process. DOPAG's service includes production cells, stand-alone solutions and solutions for multi-stage manufacturing processes. These include conveying and handling technology using linear robots or six-axle articulated robots as well as tried-and-tested metering systems. The product range also includes peripheral components such as workpiece conditioning and nozzle position...

Contract manufacturing represents an economically attractive alternative for many industries, for example for the manufacture of switch cabinets, for the production of components in the automotive and lighting industry, or for applications in the household appliances, filtration and packaging industries. Independent production lines with qualified staff are not needed, and a close eye can be kept on costs at all times. Automated applications for three-dimensional components, in grooves, moulds and on flat surfaces, can be implemented. DOPAG’s core areas of expertise include individual consultation...