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DONAUMERIC 440 DONAUPORT 540

DONAUMERIC 440 DONAUPORT 540

DONAUMERIC 440 DONAUPORT 540

Product catalog summary
Introduction
Since 1955, DONAU has been a leader in manufacturing Rapid Radial drilling machines, known for their quality and innovative solutions. Over 14,000 machines are in use globally across various industries, including automotive and machine building.

Company Overview
DONAU, in collaboration with its parent company ALZMETALL, focuses on precision, performance, and quality. ALZMETALL is renowned for its expertise in drilling, milling, and casting technologies.

Product Overview
The DONAUMERIC 440 and DONAUPORT 540 are high-end CNC-controlled Rapid Radial drilling machines designed for automatic drilling operations. They offer flexibility with multiple machining options, including an automatic tool changer.

Key Features and Advantages
  • Multiple working stations for diverse workpieces.
  • Swivel tables for angled drilling and tapping.
  • Large travel paths and workpiece heights.
  • Automatic, synchronic 3-axes approach for efficient positioning.
  • Automatic tool change system and 3-D touch probe integration.
  • Simple dialogue programming and CAD data import.
  • Ergonomic design for non-fatigue operation.

Technical Specifications
  • Drilling capacity: Max diameter of 40 mm (E 335) and 50 mm (EN-GJL 200).
  • Tapping capacity: Max M 36 (E 335) and M 42 (EN-GJL 200).
  • Radial arm travel: Max 1050 mm.
  • Spindle travel: Max 200 mm.
  • Angular movement: Max 330°.
  • 4-Axes CNC Control for DONAUMERIC 440 and 5-Axes for DONAUPORT 540.
  • AC-Motor with frequency control and max driving capacity of 5.5 kW.

Options and Accessories
  • Coolant device, floor plate, T-slot plate, angular table, and more.
  • Automatic tool changer and micro-dosing lubrication.
  • Protective housing and special machine lacquering.

Control and Programming
  • Modern CNC-Control with CAN-Bus system.
  • Graphical display with splash protection.
  • Tool and material databases for efficient program creation.
  • Graphical simulations and optional 5th/6th Axis integration.

Conclusion
The DONAUMERIC 440 and DONAUPORT 540 offer advanced features and flexibility for various industrial applications, supported by DONAU's commitment to innovation and quality.
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Catalog excerpts

DONAUMERIC 440 DONAUPORT 540-1

DONAUMERIC 440 DONAUPORT 540 RAPID RADIAL DRILLING MACHINES www.donau-wzm.de

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DONAUMERIC 440 DONAUPORT 540-2

DONAU FlexiblE DRILLING Since 1955 DONAU is manufacturing Rapid Radial drilling machines. Thousandfold proven machines from DONAU are presenting a fine quality and innovative solutions from the market leader in this sector. Machine tools from DONAU are offering a maximum of innovation. More than 14.000 Rapid Radial drilling machines are serving daily in many different branches of industry around the world. Our machines have proven themselves in a wide range of applications in the automotive industry, in the machine building industry, the tool and the industry and in many other manufacturing industries...

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DONAUMERIC 440 DONAUPORT 540-3

DONAUMERIC AND DONAUPORT RAPID RADIAL DRILLING MAcHINEs Efficiency is not a mattter of a sole machining solution, but the result of many intelligent solutions DONAUMERIC 440 and DONAUPORT 540 are our high-end CNC-controlled Rapid Radial drilling machines for automatic drilling operations with multiple options, up to an automatic tool changer (ATC). ADVANTAGES AND FEATURES You are working at up to 3 working stations, delivering highest flexibility by machining of different workpieces. Single parts, series works, large and small parts, irregular shapes and long parts – with the DONAUMERIC 440 and...

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DONAUMERIC 440 DONAUPORT 540-4

MAchine DATA TYPE Machining capacities: Drilling capacity (plain) E 335 (St 60) Drilling capacity (plain) EN-GJL 200 (GG 20) Tapping capacity EN-GJL 200 (GG 20) Modular travel (U-Axis) Column height adjustment (W-axis) Spindle travel (Z-axis) Distance spindle nose [Distance spindle nose to Floor plate surface] Drilling radius Angular movement Clamping surface Machine table height left side of the machine base, each 2 T-slots Operation / Control Working Range Working Table At the reverse side of the machine and at the Main Spindle Drive AC-Motor frequency-controlled frequency-controlled Driving...

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DONAUMERIC 440 DONAUPORT 540-5

Angular table (Pos. 2.30) at the reverse side of the machine with swivable table (2.40) aside Floor Plate (Pos. 2.10) at the reverse side of the machine, with swivable table (Pos. 2.40) aside Manual operation, alternatively to the automatic CNC-mode-operation T-Slot plate (Pos. 2.20) with workpiece Floor plate ( Pos. 2.10) with clamping cube, swivable (Pos. 2.80) with swivable table (Pos. 2.40) aside Splash and chip guard (Pos. 11.30), vertically movable, 2-piece unit. Either side can be moved down. DONAUMERIC 440 DONAUPORT 540 Options: Angular table (Pos. 2.30) with workpiece at the reverse...

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DONAUMERIC 440 DONAUPORT 540-6

DONAUMERIC 440 with 4-AXESDONAUPORT 540 WITH 5-AXESCNC-COntrolLED FunCTIONS - Modern DATA CommuniCation Through Can-Bus-System TFT Flat screen, backlighted. Display can be switched alternatively between cartesian or polar system. Measurements are displayed as absolute values or incremental values. Programs are easily created by using the DONAU CLEAR-TEXT-DIALOGUE The tool administration in the control is being mastered in a Technology Database. For many different machining processes, tools can be choosen. In the meantime material-depending cutting parameters are recommended. The tool database...

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DONAUMERIC 440 DONAUPORT 540-7

WORKING SPACE DIMENSIONS DONAUPORT 540 Column height adjustment Spindle travel view view OPTION: [Angular table] OPTION: [Table] OPTION: [Floor plate] WORKING RANGES CNC-controlled, multi-functional and practice-oriented. The DONAUMERIC 440 with a Table of 1800 x 600 mm and a Radial arm travel of 1050 mm enabling machining of following workpieces › Cylindrical workpieces with a max Drilling radius of 1050 mm › Workpieces with Drilling dimensions up to 1800 x 770 mm › Workpieces with Drilling dimensions up to 2216 x 600 mm DONAUPORT 540 With the DONAUPORT 540, is available with ranges of X-Axis...

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DONAUMERIC 440 DONAUPORT 540-8

DONAU Werkzeugmaschinen GmbH Harald-Friedrich-Str. 2-8 D-83352 Altenmarkt/Alz. Germany Postfach/ P.O. Box 1169 D-83352 Altenmarkt/Alz. Germany Tel./Phone: +49 (0) 8621/88-0 Fax: +49 (0) 8621/88-413 E-Mail: [email protected] Internet: www.donau-wzm.de

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.