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Minerals Brochure

Minerals Brochure

Minerals Brochure

Product catalog summary
Overview
Tetratex® ePTFE Membrane Filter Media by Donaldson Membranes is designed to optimize filter performance, increase bag life, and enhance production rates while reducing downtime, energy consumption, and environmental emissions in the minerals industry.
Filtration Challenges and Solutions
The Tetratex filter media utilizes surface filtration technology, offering excellent cake release capability and low cake formation, which reduces cleaning needs and mechanical stress, thereby prolonging bag life and reducing downtime. The media also achieves near-zero emissions due to its microporous structure, collecting particulates on the surface and maintaining emissions within regulatory limits.
Operational Benefits
  • Increased system airflow and reduced filter pressure drop lead to significant cost savings per BTU of product.
  • Enhanced airflow rate to 179,500m3/h and decreased differential pressure by 34%.
  • Reduced cleaning pressure to 5 bar, resulting in lower energy consumption and fewer cleaning cycles.
  • Productivity increased by 300 TPD with a 5x increase in bag life.
Applications
Tetratex membranes are applicable in various parts of the minerals manufacturing process, such as raw mills, kilns, coal prep plants, alkali bypass, clinker coolers, and finish mills, improving airflow and throughput, thus increasing production rates.
Partnership and Expertise
Donaldson Membranes, with over 30 years of experience, offers comprehensive technical expertise and innovative design solutions. They provide a thorough evaluation of system processes to determine the most suitable filter media solution, working closely with partners to ensure success.
Contact Information
For further information, contact Donaldson Membranes in Europe, Southeast Asia, or America through the provided contact details.
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Catalog excerpts

Minerals Brochure-1

FILTRATION SOLUTIONS FILTRATION SOLUTIONS FOR THE MINERALS INDUSTRY Tetratex® ePTFE Membrane Filter Media: • Optimizes filter performance • Increases bag life and production rates • Reduces downtime

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Minerals Brochure-2

FILTRATION CHALLENGES Reducing energy consumption and environmental emissions are two of the greatest challenges facing the minerals industry today. Donaldson Membranes’ Tetratex® ePTFE filter media can help overcome these challenges. Tetratex filter media can enhance the performance of your fabric filter by utilizing surface filtration technology as opposed to traditional depth filtration methods. The benefits of Reduced Energy Consumption Significant savings in power consumption can be achieved by maintaining required airflow at a reduced filter DP Surface filtration principles inhibit particle...

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Minerals Brochure-3

Improvements after the installation of the Tetratex Acid Resistant Woven Fibreglass fabric filter bags to the kiln were significant; Results after 4 weeks • Flow rate increased by 25% • Particulate emission were kept below 20 mg/Nm3 • Air to cloth ratio increased by 69% • Productivity increased by 300 TPD • Bag life increased 5x TETRATEX IMPROVES AIRFLOW RATE TO 179,500m3/h The employment of Donaldson Membranes' Tetratex Polyester has substantially increased the airflow handling capability of the baghouse serving a difficult cement finish mill; Results after 4 weeks • Flow rate increased to179,500m3/h •...

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Minerals Brochure-4

APPLICATIONS Tetratex ePTFE membranes are used in many parts of the minerals manufacturing process, giving improved airflow and throughput, which translates into increased production rates. The optimization of mill efficiencies and the elimination of production bottlenecks can provide increased production output. RAW MILLS - KILNS - COAL PREPS - ALKALI BYPASS - CLINKER COOLER - FINISH MILLS Ambient/ Low Temperature Typical Media Clinker Coolers High Temperature Homopolymer Acrylic Coal Prep Plants Antistatic Polyester Aramid Alkali Bypass Homopolymer Acrylic Finish Mills Typical Media Aramid...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.