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Exhaust Product

Exhaust Product
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Exhaust Product

Product catalog summary
Overview
This document provides a comprehensive guide to Donaldson's exhaust products for medium and heavy-duty vehicles, focusing on diesel-powered applications. It includes a wide range of standard mufflers and exhaust components, emphasizing Donaldson's global distribution network and commitment to local support and efficient order fulfillment.
Exhaust Product Line
The product line features mufflers, clamps, tubing/connectors, stacks/tailpipes, elbows, hangers/brackets, and shields. Key features include low backpressure for improved fuel economy, corrosion-resistant aluminized steel, lightweight construction, and high-temperature paint finishes. Various muffler styles and configurations are detailed, highlighting their characteristics.
Materials Used
Materials such as aluminized mild steel, stainless steel, chrome, and galvanized materials are used, each offering specific qualities like corrosion resistance and strength for different applications.
Expanded Catalog Content
This edition introduces new heavy-duty accessories, expanded muffler dimensions and specifications, and an updated cross-reference section. The Shoptalk section offers installation tips and fact sheets for exhaust/emissions products.
History of Innovation
Donaldson's history of innovation includes the introduction of aluminized steel in the 1960s and integrated catalytic converter mufflers in the 1990s, continuously expanding to meet emissions regulations and customer needs.
Where to Buy
Donaldson products are available through various distribution channels, including OE dealers and independent warehouse distributors, with locations accessible via the company's website.
Diesel Emissions Solutions
Donaldson offers solutions for reducing diesel emissions, including retrofit options like Spiracle™ crankcase filtration technology, verified by California ARB and U.S. EPA. The team assists in determining emission reduction targets and selecting appropriate solutions.
Choices for Diesel Retrofit
Options include retrofitting with new emission control devices, refueling with cleaner diesel, rebuilding components, repowering with a new engine, or replacing the vehicle.
Emissions Retrofit Products
Donaldson provides cost-effective tailpipe and Spiracle™ crankcase filtration technologies, along with a DPF cleaning system.
Engine Exhaust Flow Rate & Airflow Calculations
Guidelines and formulas for calculating exhaust flow rate using exhaust temperature and intake airflow rate are provided, emphasizing the use of manufacturer-supplied data for accuracy.
Engine Aftermarket Exhaust Warranty
Donaldson warrants its aftermarket products against defects, covering product replacement and reasonable restoration costs if product failure causes damage, with specific warranty lengths for different products.
Exhaust Accessories
The document lists various exhaust system components and accessories, providing a guide for selecting the best clamp for exhaust joint connections and detailing common system configurations.
Specifications
Detailed specifications for exhaust system components, including materials like 304 and 409 stainless steel, aluminized steel, and chrome, with dimensions in inches and millimeters.
Procedures
Installation guidelines for spark arrestors, resonators, and exhaust ejectors, with maintenance recommendations for spark arrestors.
Standards and Norms
Spark arrestors are U.S. Forest Service approved with 80% efficiency on incendiary sparks, emphasizing maintaining acceptable backpressure levels.
Recommendations
Regular inspection and maintenance of spark arrestors are recommended for safety and efficiency, with specific hose clamps and silicone hoses suggested for optimal performance.
Key Data from Tables and Charts
Tables list part numbers, dimensions, and materials for components, with flow rate data for exhaust ejectors based on water dead head vacuum measurements.
Critical Information
Emphasizes selecting the correct size and type of exhaust components for compatibility and performance, with regular maintenance to prevent damage and ensure safety.
Exhaust Ejectors & Check Valves
Designed to prevent backflow of exhaust gases, recommended for intake systems to expel contaminants, featuring horizontal mounting and durable construction.
Check Valve Installation
Installation diagrams show the position of the check valve in two-stage air cleaners, requiring specific rubber reducing elbows for installation.
Intake Systems - Rubber Elbows
Designed to minimize flow resistance, made from EPDM rubber, resistant to tears and punctures, and withstand temperatures from -40°F to +212°F.
Charge Air Connectors
Silicone connectors ease connections in air intake systems, compensating for misalignment and isolating vibration, resistant to chemicals and high temperatures.
Intake System Clamps
Various clamps available, made of durable stainless steel, designed for high torque applications to prevent leakage.
Vacuator™ Valves for Air Cleaner
Critical for Donaldson air cleaners, aiding in pre-cleaning by expelling dust and water, with proper installation and maintenance crucial for performance.
Intake Indicators & Indicator Fittings
Provide continuous readings of air filter restriction, with easy-to-read indicators for maintenance needs.
Air Ram™ Truck Inlet Hood
Improves intake system airflow and fuel economy by reducing restriction and eliminating water, lightweight and non-corrosive.
Intake System Inlet Hoods
Protect engine air intake from contaminants, available in various styles and sizes, easy to install with included clamps.
Air Stack Extensions
Extend filter life by elevating air inlet away from dust and exhaust, made of durable steel, with included clamp for installation.
Moisture Eliminator
Removes moisture from air intake system, improving filter life and engine performance by spinning air to separate moisture.
Air Cleaner Mounting Bands
Secure air cleaners with metal housings, made of durable steel, designed to withstand vibration, with polymer options available.
Muffler Specifications
Selected based on style, attenuation, and exhaust flow, crucial for performance by reducing noise but may increase backpressure.
Exhaust System Basics
Designed to redirect exhaust, reduce noise, and minimize emissions, with focus on attenuation, backpressure, and structural integrity.
Key Performance Factors
Minimizing backpressure and ensuring structural durability are crucial for performance, with proper mounting and material choice essential.
Additional Information
Noise control techniques and regulations, with specific limits for vehicles and equipment, are outlined.
Materials and Their Uses
Aluminized mild steel, stainless steel, chrome, and galvanized materials are used based on strength, corrosion resistance, and cost.
Material Specifications
Aluminized steel offers high-temperature resistance and corrosion resistance, with stainless steel used for high-stress applications.
Noise Control in Trucks
Maintenance tips to reduce exhaust noise, including checking and repairing tubing, ensuring proper support, and installing resonators.
U.S. EPA Truck Noise Regulations
Noise control responsibility transferred to state and local governments, with specific noise limits for trucks over 10,000 lbs.
Emissions Devices and Acoustic Silencing
Emissions reduction technologies can alter acoustic silencing components, with sound attenuation varying based on system configuration.
Diesel Engine PM Limits
Significant reductions in diesel particulate matter limits over time, with stringent limits set by EPA and Euro regulations.
Flex Tubing: Cutting and Installation
Guidelines for cutting and installing flexible tubing to prevent stress on components, with caution against using for pipe bends.
Glossary of Terms
Comprehensive list of terms related to exhaust systems and emissions, including abbreviations like ATD, DPF, and SCR.
Exhaust System Overview
Focuses on maintaining fuel economy without engine power loss, with models available in stainless steel and aluminized steel.
Flat Band SealClamp™ Installation Instructions
Designed for butt-style joints, with specific installation notes and torque limits to avoid damage.
Stepped SealClamp™ Installation Instructions
Features unique design with fully assembled hardware, with installation involving aligning the clamp step and tightening bolts alternately.
Terms & Definitions
Defines key terms related to exhaust systems, explaining the impact of backpressure on horsepower and fuel economy.
Exhaust Flow Reference
Guide for engine exhaust and air flow, emphasizing the importance of accurate engine flow specifications.
Engine Exhaust Flow & Air Consumption Guide
Includes tables listing engine models, RPM, horsepower, and airflow data, serving as a reference for specifying mufflers and components.
Conclusion
This document serves as a comprehensive guide for selecting appropriate mufflers for various truck engine applications, providing essential specifications and notes to ensure optimal performance and compatibility.
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Catalog excerpts

Exhaust Product-1

Donaldson has established a global distribution network to serve our customers locally as well as worldwide. We operate as a global company with a network for primary distribution locations that support a mature hub of regional distribution centers and warehouses. Donaldson distribution centers are strategically located to quickly and accurately deliver filtration and exhaust products wherever replacement products are needed. We work with a network of transportation, third part logistics companies, consolidators, and cross-docking facilities to meet or exceed our customers’ requirements. All regions of the world benefit from our global umbrella of distribution centers. We focus our efforts on local support and the capabilities of our staff. We continue to make significant investments in facilities, systems, supply chain relationships and staffing to offer the best order fulfillment options available. Donaldson Medium- and Heavy-Duty Exhaust Product Guide Global Presence with Local Touch Exhaust Product Guide for Medium & Heavy Vehicles & Equipment Mufflers • Clamps • Tubing / Connectors • Stacks / Tailpipes • Elbows • Hangers / Brackets • Shields This publication contains a wide selection of standard mufflers and exhaust components for diesel-powered vehicles and equipment that operate in a variety of conditions. For assistance, contact Donaldson or your local Donaldson distributor. Donaldson Company, Inc. PO Box 1299 Minneapolis, MN 55440-1299 North America 800-374-1374 Mexico +52-449-910-6150 Latin Am. +52-449-910-6150 Brazil +55-11-2119-1604 Europe +32-16-38-3811 www.donaldson-filters.com www.donaldson.com South Africa +27-11-997-6000 South East Asia 65-6311-7373 Greater China 852-2405-8388 Japan 81-42-540-4112 Australia 61-02-4350-2033 India +91-124-2290060 Catalog No. F110028 (10/10) © 2010 Donaldson Company, Inc. All rights reserved. Donaldson Company, Inc. reserves the right to change or discontinue any model or specification at any time and without notice. Printed in the U.S.A. November 2010 Distribution Centers Distributed by:

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Exhaust Product-2

FILTRATION SOLUTIONS MEDIUM- AND HEAVY-DUTY EXHAUST PRODUCTS Our innovative products solve complex filtration and exhaust system challenges that improve people's lives, enhance engine expertise, superior customer support and vast network of locations around the world to meet your toughest needs -from initial system design through replacement products. This publication contains a wide selection of standard exhaust components for both original equipment manufacturers and replacement parts for existing diesel-powered vehicles and equipment that operate in a variety of conditions. For assistance...

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Exhaust Product-3

Exhaust Product Line Mufflers, Characteristics & Replacements FILTRATION SOLUTIONS Better fuel economy and efficient engine performance Aluminized Steel Delivers long service life and Lightweight Construction Minimizes stress and vibration High Temperature Paint Available on select product. Paint adds corrosion resistance Donaldson Mufflers Donaldson exhaust systems are original equipment on most pre-2007 medium- and heavy-duty trucks manufactured in North America. Donaldson engineers work with many OE truck and off-road equipment manufacturers to design and build quality exhaust systems based...

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Exhaust Product-4

#gJ Doi^dson. Exhaust Product Line Exhaust Configurations, Muffler Styles, Materials & Accessories Exhaust System Configurations Outlet/On Center Side Inlet/ Side Outlet Exhaust Product Materials A number of different materials are found in exhaust systems. Often different options are available for use in a single application. Since materials vary in strength, corrosion resistance, and price, a particular material may be preferred in individual applications and components. Some of the most common materials, their qualities, and their typical uses are listed in the following table. Aluminized...

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Exhaust Product-5

Expanded Catalog Content & Where to Buy New & Expanded Catalog Content This edition of the Donaldson exhaust catalog includes the following additional information: New Heavy-Duty Accessories OVERVIEW Newer and/or retrofit emissions systems weigh considerably more than the traditional OE exhaust system and require new mounting hardware to accommodate the extra weight. Our more popular heavy-duty brackets and clamps have been added. Muffler Dimensions & Specs The estimated sound reduction (attenuation range in dbA) for all Donaldson mufflers has been added to the muffler selection tables starting...

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Exhaust Product-6

FILTRATION SOLUTIONS From Silencing to Emissions Reduction NOISE ABATEMENT - When exhaust was about silencing -- we led the way! Frank Donaldson sold enough mufflers in 1951 to open our first exhaust manufacturing facility in Grinnell, Iowa in 1952. In the 1960s, sound meters were used to measure noise levels (see image on right). Donaldson is one of the first manufacturers to introduce the use of aluminized steel in exhaust systems. Donaldson introduces mufflers with integrated ejectors and wrapped mufflers. Wrapped mufflers reduced the overall exhaust system noise and the exterior body temperature....

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Exhaust Product-7

Diesel Retrofit Emissions Solutions FILTRATION SOLUTIONS Governmental regulations across the globe are being implemented that reduce diesel emissions. These regulations affect both OE manufacturers and end users. Donaldson works with both OE manufacturers and fleets to design innovative, customized solutions. (See Shoptalk section for Diesel PM limits and global emissions In order to meet retrofit emissions regulations, diesel-powered vehicle owners around the world will be faced with major business decisions to become compliant with current regulations; choices include retrofit, refuel, rebuild,...

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Exhaust Product-8

FILTRATION SOLUTIONS Engine Exhaust Flow Rate & Airflow Calculations engine airflow rates, Donaldson recommends using supplied by your engine Engine Exhaust Flow Rate Calculation Exhaust flow rate may be calculated using the following formula. Exhaust temperature and intake airflow rate must be determined to calculate the exhaust flow rate. Exhaust temperature and manufacturers maximum backpressure may be approximated using the chart on the right. Intake Airflow - Exhaust Flow Engine Type Diesel 2-Cycle Naturally Aspirated = 900° F 4" Hg Diesel 4-Cycle Naturally Aspirated = 1000° F 3" Hg Note:...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.