Introduction
Donaldson Company, Inc. offers a wide range of engine intake systems designed for various dust conditions, supported by a global distribution network for timely delivery of filtration and exhaust products.
Innovations & Timeline
Donaldson has a history of innovations in air filtration, including PowerCore® G2 Filtration Technology and Spiracle™ Crankcase Filtration Systems, aligning with global emissions regulations.
New Intake System Choices
New air cleaner models like the XRB and PSD PowerCore® series provide improved filtration performance and design flexibility, suitable for tight spaces and high engine protection.
Air Cleaner Models
The catalog includes various models for different dust conditions, such as PowerCore® Series, PSD, DuraLite™, and ECO/ECOLITE, each with specific applications and service instructions.
Intake Accessories
Donaldson offers accessories like inlet hoods, pre-cleaners, mounting bands, and filter service indicators to enhance air cleaner performance.
Service and Maintenance
Guidelines for air cleaner selection, engine airflow calculation, and service instructions emphasize regular maintenance and proper installation for optimal performance.
Technical Expertise and Support
Donaldson provides innovative products and technical expertise to solve complex filtration challenges, ensuring superior customer support.
Conclusion
Donaldson's extensive range of air cleaners and accessories, combined with innovation and customer support, positions them as a leader in filtration technology.
Specifications
Part numbers for various air filters and accessories are provided, featuring Ultra-Web® nanofiber technology for extended service and high efficiency.
Procedures
A five-step process for selecting the proper air cleaner model includes determining engine airflow requirements and selecting appropriate intake accessories.
Norms and Recommendations
Donaldson advises thorough validation and performance tests before mass production and using the highest volumetric efficiency value for airflow calculations.
Key Features and Technologies
Features include radial and axial seal technologies, heavy-duty liners, Pleatloc™ media spacing, and PowerCore® filtration technology for unique filter shapes and tight seals.
Accessories and Enhancements
Intake accessories like inlet hoods, pre-cleaners, and filter gauges enhance system efficiency and reduce maintenance costs.
Materials and Construction
Air cleaners are constructed with non-metal finishes for lighter weight and corrosion resistance, with polymer coatings for impact resistance.
Engine Airflow Calculations
Formulas for calculating engine airflow emphasize using manufacturer-specified CFM intake rates for accuracy.
Flow Direction and Dust Conditions
Air cleaner models are categorized by dust conditions and airflow patterns, with recommendations for using PowerCore or radial seal style air cleaners.
Heavy Dust Models
STG and SSG models are designed for high airflow and severe dust conditions, featuring two-stage filtration and radial seal technology.
Light to Medium Dust Models
PSD models utilize PowerCore™ Filtration Technology, offering compact design and high efficiency.
PowerCore® Technology
Offers a smaller footprint with high-density filtration, customizable air intake systems, and environmentally friendly design.
Performance and Efficiency
PowerCore Filtration Technology is three times more efficient than conventional filters, with improved dust-holding capacity.
Design and Features
Non-metal air cleaner design with integrated mounting brackets and scavenging options for enhanced pre-cleaner efficiency.
Service Instructions
Includes steps for filter replacement and inspection, emphasizing proper installation and maintenance.
PSD Air Cleaner Service Instructions
Detailed steps for replacing air filters and inspecting components to ensure proper installation and performance.
Retrofit Kit for Ford Vehicles
Designed for Ford F250-550 or Excursion with 7.3L Power Stroke Diesel Engine, featuring improved filtration efficiency.
DuraLite Air Cleaners
Non-metallic, lightweight air cleaners designed for high pulsation conditions, with no serviceable parts and economical replacement cost.
Specifications and Airflow Patterns
Details on airflow restrictions and specifications for DuraLite models, aiding in model selection.
ECC DuraLite™ Specifications
Specifications for ECC DuraLite™ air cleaners include dimensions, media type, and weight for various models.
Installation and Service Instructions
Installation tips for DuraLite air cleaners emphasize secure sealing and proper maintenance.
Service Recommendations
Scheduled and restriction maintenance are recommended for maximum filter life and efficiency.
ECO® & ECOLITE® Air Cleaner/Filter
Specifications for ECO® and ECOLITE® air cleaners include initial restriction values for various airflow rates.
EPG Air Cleaner
Features Donaldson Radial Seal Sealing Technology, offering improved reliability and serviceability.
Service Parts and Cross Reference
Cross-reference for competitive brands and service parts for EPG models.
Specifications and Components
Various models of air cleaners and components are listed with specific part numbers for identification.
Vacuator™ Valve Installation
Instructions for installing the Vacuator™ Valve to extend filter life by expelling water.
Radial Seal Service Instructions
Instructions for removing and installing filters, emphasizing proper insertion and inspection.
ERA Air Cleaner Features
Offers radial seal technology, corrosion-resistant paint, and various sizes for vertical installation.
Filter Features
Radial seal technology for reliable sealing and reduced components, with extended service filters available.
Airflow and Specifications
Tables provide airflow requirements and initial restriction values for different air cleaner models.
EBA Konepac™ Air Cleaner
Replaced by the ERA design, offering improved reliability and filtration technology.
Specifications and Components
Lists various filters, gaskets, and mounting bands with part numbers, including primary and extended service filters.
Service Instructions
Detailed instructions for air cleaner maintenance, emphasizing proper gasket sealing and airtight connections.
ECG Konepac Air Cleaner Features
Designed for high airflow in a compact size, with corrosion-resistant paint and service access cover.
Filter Features
Cone-shaped filters maximize media in a small package, with easy replacement options.
Specifications and Models
Detailed specifications for different air cleaner models, categorized by service access type.
Service Parts and Maintenance
Notes on service parts and recommendations for upgrading to newer filtration technologies.
Applications
Air cleaners are suitable for various applications, including trucks, buses, and industrial uses.
Overview
Information on upgrading older air cleaner models to newer models with improved filtration technology.
Upgrade Information
Guidance on transitioning from older air cleaner families to newer models with better performance.
FKB Air Cleaner Series
Designed for medium dust conditions with two-stage filtration and heavy-duty plastic construction.
XRB Air Cleaner Series
Compact, radial seal air cleaners for medium-duty applications, with built-in mounting brackets.
Installation and Service Instructions
Instructions for horizontal installation and filter replacement, emphasizing proper torque and inspection.
Key Specifications
Tables provide detailed specifications for each model, including dimensions and airflow patterns.
Specifications
Detailed specifications for various air cleaner models, including primary and safety filters and mounting brackets.
Procedures
Inspection and installation procedures for filters, emphasizing proper sealing and system inspection.
Norms and Recommendations
Recommendations for filter change based on restriction levels and proper seating of safety filters.
Product Features
The FPG Air Cleaner series offers improved reliability and reduced weight for medium to heavy dust conditions.
Key Data from Tables
Tables detail dimensions, weight, and torque specifications for mounting bands and airflow requirements.
Application Notes
Recommendations for adding safety filters and avoiding unapproved accessories to maintain warranty validity.
Overview
Detailed specifications, procedures, and recommendations for Donaldson's FPG and FRG series air cleaners.
Specifications
Lists multiple models with dimensions, weight, and specific features, including outlet type and safety filter inclusion.
Service Parts
Outlines service parts for each model, including covers, filters, latches, and Vacuator™ Valves.
Radial Seal Service Instructions
Instructions for servicing radial seal air cleaners, emphasizing proper insertion and inspection.
FRG Air Cleaner Features
Offers superior protection for larger engines with two-stage filtration, designed for medium to heavy dust environments.
Applications and Recommendations
Suitable for construction, agricultural, mining, and off-highway vehicles, with recommendations for mounting.
Accessories
Various accessories enhance performance and longevity, such as mounting bands and service indicators.
Overview
Detailed specifications and service parts information for Donaldson's FRG Air Cleaner models.
Specifications
Lists various models of FRG Air Cleaners with airflow capacity, initial restriction levels, and weight.
Selection Guidelines
Guidelines for selecting an air cleaner based on engine airflow requirements and restriction levels.
Mounting and Installation
Specifies the need for two mounting bands for proper installation, with dimensional information available.
Service Parts
Detailed service parts information for each model, including part numbers for clamps, covers, and filters.
Illustrations and Diagrams
Includes illustrations of FRG Air Cleaner styles and components for assembly and service parts layout.
Radial Seal Service Instructions
Maintenance instructions for single- and two-stage air cleaners, emphasizing proper filter insertion and inspection.
FVG Cycloflow™ Air Cleaner
Designed for large construction and mining machines, featuring a unique flared inlet and two-stage air cleaning.
Axial Seal Service Instructions
Procedure for two-stage air cleaners, including measuring restriction and changing filters.
SSG Donaclone™ Air Cleaner
Features design improvements with radial seal technology and quick-release cover latches for severe dust conditions.
Overview
Detailed specifications and service instructions for Donaldson's SSG and STG Donaclone™ Air Cleaners.
Specifications
SSG and STG models are designed for heavy-duty applications with high airflow capacities and two-stage filtration.
Procedures
Filter installation and maintenance procedures, emphasizing proper seating and regular checks.
Recommendations
Choose models with the lowest restriction for longer filter service life and consider mounting options.
Key Features
SSG models include safety filters and optional rain shrouds, while STG models feature corrosion-resistant coatings.
Service Parts
Detailed listings of service parts by model number for maintenance and replacement purposes.
Overview
Detailed specifications, service parts, and maintenance procedures for STG and SRG Donaclone™ air cleaners.
Specifications
Lists various models of STG air cleaners with dimensions and inlet/outlet diameters.
Service Parts
Part numbers and descriptions for service parts associated with each model.
Maintenance Procedures
Procedures for maintaining air cleaners, including checking tubes and changing filters.
Upgrade Options
Information on converting older SRG housings to newer SSG housing style for improved service.
Applications and Features
SRG air cleaners are designed for large, high-horsepower off-road equipment in severe dust environments.
Future Developments
SRG models will be phased out and replaced with SSG air cleaners for enhanced performance.
Overview
Detailed specifications, parts, and maintenance information for Donaldson's SRG Donaclone™ and STB Strata™ air cleaners.
SRG Donaclone™ Air Cleaner
Includes primary filter choices, components, and service parts for maintenance.
STB Strata™ Air Cleaner
Suitable for severe dust conditions, with features like aspirated dust ejection and corrosion-resistant finish.
Accessories
Includes inlet hoods, TopSpin™ pre-cleaner, and information on mounting bands and service indicators.
Key Recommendations
Use appropriate filters based on service requirements and regularly inspect components for optimal performance.
Overview
Detailed specifications and guidelines for Donaldson air cleaners and accessories, focusing on the TopSpin pre-cleaner.
Specifications
TopSpin pre-cleaner specifications include mounting options and operating temperature range.
Dimensional Specifications
Lists various models with specific dimensions and airflow capacities.
Mounting Bands
Specifications for air cleaner mounting bands, designed to resist vibration.
Filter Indicators & Gauges
Emphasizes using restriction readings to maximize filter life and reduce maintenance costs.
Performance Curves
Includes performance data from tests conducted per ISO 5011/SAE J726 standards.
Recommendations
Replace filters based on restriction readings and consult engine manufacturers for specific limits.
Specifications and Components
Details various components and specifications for engine air cleaners and accessories.
Installation and Styles
Installation instructions for different styles of ejectors and their applications.
Exhaust Ejectors and Check Valves
Prevents backflow of exhaust gases and requires no servicing.
Donaspin™ Pre-Cleaner Features
Uses built-in louvers to spin air, separating dirt and debris, suitable for heavy dust environments.
Air Ram™ and Moisture Management
Improves airflow and fuel economy, with moisture management features for engine protection.
In-Line Separators
Provide two-stage cleaning for unexpected dust/moisture conditions.
Service Parts and Maintenance
Listing of service parts for air cleaners, emphasizing correct parts for maintenance.
Overview
Comprehensive listing of engine air cleaner service parts for maintenance and servicing.
Key Sections
Includes part number identification, service parts description, and filter types.
Critical Information
Emphasizes using correct service parts for maintaining engine air cleaners.
Air Cleaner Servicing Issues
Common problems include over-servicing and improper servicing, leading to engine damage.
Restriction Measurement Tools
Tools to measure filter restriction, ensuring maximum filter utilization.
ECG Konepac™ Air Cleaner Latches
Check latches for tightness and wear to ensure proper sealing.
Water in Air Intake System
Regular checks and proper installation can mitigate water ingestion issues.
Warranty and Aftermarket Products
Using aftermarket filters does not void warranties if recommended maintenance practices are followed.
Filter Storage and Handling
Proper storage and handling are crucial for filter longevity.
Airflow Requirements and Terms
Proper system design minimizes restriction and ensures efficient engine operation.
Airflow Restriction and System Design
Minimizing bends and using smooth direction changes can reduce restriction.
Best Practices for Filter Maintenance
Rely on airflow restriction measurements to determine filter life.
Air Cleaner Maintenance and Best Practices
Follow restriction indicators for maintenance and avoid using damaged filters.
Filter Cleaning and Replacement
Cleaning filters is not recommended as it reduces dirt holding capacity.
Donaldson Endurance Air Filters
Use Ultra-Web® Nanofiber Filtration Technology for superior filtration and longer filter life.
Filtration Efficiency and Dust Holding Capacity
Donaldson air filters provide a minimum overall efficiency of 99.95%.
Testing and Standards
Air filters are evaluated using ISO 5011 standards for life and efficiency.
Conclusion
Donaldson recommends using Endurance air filters for maximum filtration efficiency and engine protection.
Product Specifications
Lists various filtration and air intake products with unique part numbers and dimensions.
Warranty Information
Warranty covers replacement of failed products due to defects in materials and workmanship.
Terms & Conditions
Warranty coverage begins on the purchase date and expires after a specified period or mileage.
Global Distribution Network
Donaldson operates a global distribution network for timely delivery of products.
Product Applications
Engine intake systems are suitable for various dust conditions, ensuring clean air delivery.