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ENGINE AIR CLEANERS SERVICE PARTS AND ACCESSORIES

ENGINE AIR CLEANERS SERVICE PARTS AND ACCESSORIES
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ENGINE AIR CLEANERS SERVICE PARTS AND ACCESSORIES

Product catalog summary
Introduction
Donaldson provides advanced filtration products aimed at enhancing engine and equipment performance while protecting the environment. The company offers technical expertise, customer support, and a global network to address diverse filtration needs.
Product Overview
Donaldson's product line includes air cleaners, accessories, and service parts, featuring technologies like Ultra-Web® nanofiber filtration, PowerCore® filtration, and RadialSeal™ sealing technology, which improve contaminant capture, reduce space requirements, and ensure reliable sealing.
Air Cleaner Models
Air cleaners are categorized by dust levels: light, medium, and heavy, with models like PowerCore® Series, DuraLite™, FKB, and XRB. Each model comes with detailed service instructions.
Accessories
Accessories such as clamps, pre-cleaners, rain caps, and vacuator valves enhance air cleaner performance by reducing maintenance costs and extending filter life.
Maintenance and Servicing
Guidelines for cleaning, inspecting, and maintaining air filters are provided to ensure optimal performance and longevity.
Technological Innovations
Ultra-Web® technology captures more contaminants, PowerCore® offers compact design flexibility, and RadialSeal™ ensures easy servicing and reliable sealing.
Environmental and Performance Benefits
Products are designed to improve engine life, reduce costs, and protect the environment through innovative design and reduced metal content.
Warranty Information
Donaldson offers a warranty against defects in materials and workmanship, covering replacement and transportation charges, excluding misuse or non-approved modifications.
Air Intake Systems
Clean air is crucial for diesel engines, with one-stage and two-stage air cleaners recommended for different environments.
Air Cleaner Components
Components include the main element, safety element, inlet stack, and vacuator valve, with sealing technologies like RadialSeal and Axial Seal.
Air Cleaner Selection
Guidance is provided for selecting air cleaners based on dust conditions and airflow requirements, with specifications for various models.
Technical Specifications
Specifications for airflow requirements are detailed, including formulas and tables for different engine types.
Additional Considerations
Factors like high pulsation engines are considered, with examples of airflow calculations for specific configurations.
Specifications and Procedures
Detailed specifications for air filtration systems focus on PowerCore® Filtration Technology, outlining airflow requirements and categorizing environments by dust concentration levels.
Air Cleaner Selection Process
The selection process involves determining machine type, environment, air cleaner series, model, and intake accessories, emphasizing models with the lowest restriction.
PowerCore® Filtration Technology
PowerCore® technology offers greater efficiency, improved engine protection, and contaminant encapsulation, designed for compact spaces.
Product Features and Applications
PowerCore® air cleaners are suitable for medium to heavy dust environments, with features like high-efficiency pre-cleaners and non-metal filters.
Conversion Factors and Technical Data
Conversion factors for temperature, power, flow rates, and more are included to aid in understanding technical data.
Service Parts and Accessories
Details on service parts for different models, including installation orientation and part numbers, are provided.
Specifications and Features
The PSD range of PowerCore® Engine Air Cleaners features lower initial restriction, multiple mounting options, and enlarged drop tube diameter.
Accessories and Media
Accessories include adapters and valves, with standard and optional media types.
Performance Curves
Performance curves show airflow requirements, restriction levels, and estimated lab life hours based on ISO 5011 standards.
Service Instructions
Detailed instructions for servicing PSD models emphasize proper filter installation.
DuraLite™ Air Cleaners
DuraLite™ Air Cleaners are disposable, one-stage, dry air cleaners for light-duty applications, with features like no serviceable parts and suitability for marine applications.
Specifications
DuraLite™ air cleaners are categorized into ECB, ECC, and ECD models, with specifications for airflow ranges and dimensions.
Procedures
Guidance on specifying air cleaners based on airflow requirements and selecting models with the lowest restriction is provided.
Service Instructions
Service intervals can be scheduled or based on restriction maintenance, with proper installation emphasized.
Installation Recommendations
DuraLite air cleaners can be mounted directly or remotely, with secure sealing and proper clamp usage advised.
Unique Design Concept
The EPB-ERB2 air cleaners feature a primary dry RadialSeal™ design for reliability and reduced weight.
Performance Curves
Performance curves indicate airflow and restriction levels, with lab life hours estimated.
Service Parts
Service parts for EPB and ERB2 models include main and safety elements, cover assemblies, and mounting bands.
Key Recommendations
Inspect new filters for damage, ensure tight connections, and replace safety filters every third primary filter change.
Specifications and Features
The FKB and XRB series of air cleaners are designed for medium dust conditions, with a two-stage design and built-in pre-cleaner.
Installation Recommendations
Installation orientation is horizontal, with specific torque specifications for mounting and connections.
Service Instructions
Steps for servicing air cleaners include shutting off the engine, removing the service cover, and inspecting filters.
Performance Curves
Performance curves show airflow and restriction levels, with tests conducted at a dust concentration of 1g/m³.
Key Recommendations
Ensure proper installation and maintenance to maximize engine protection and performance.
Overview
The document provides detailed information on FPG Alexin™ Air Cleaners, focusing on medium dust conditions.
Performance Curves
Performance curves illustrate the relationship between airflow and restriction, with estimated lab life hours.
Specifications
The FPG Alexin™ Air Cleaner series are two-stage, full-plastic air cleaners with built-in pre-cleaners.
Key Features
Features include advanced sealing technology, compact design, and easy serviceability.
Service Instructions
Steps for inspecting and replacing filters emphasize proper installation to prevent engine damage.
Applications
Suitable for various applications, providing up to 14 m³/min airflow per unit.
Conclusion
The FPG Alexin™ Air Cleaners are designed for ease of use, reliability, and effective engine protection.
Filter Replacement and Maintenance Procedures
Guidelines for filter removal, cleaning, and vacuator valve checks are provided.
Plastic Mounting Bands Specifications
Plastic mounting bands are designed for FPG Air Cleaners, featuring a tight fit and non-corrosive material.
FTG Cycloflow™ Air Cleaner Features
Design and applications for large industrial and construction machines are detailed.
FRG2 Air Cleaner Features
Design and applications for medium to heavy-duty applications are outlined.
Performance Curves and Specifications
Performance curves indicate airflow and restriction levels according to ISO 5011 standards.
Overview
The document provides detailed specifications, performance curves, and service instructions for various air cleaner models.
Specifications
Specifications for different air cleaner models, including dimensions and airflow range, are provided.
Performance Curves
Performance curves show the relationship between airflow and restriction, aiding in model selection.
Service Instructions
Instructions for maintaining air cleaners emphasize avoiding leaks and ensuring airtight connections.
Recommendations
Guidance on specifying air cleaners based on airflow requirements and initial restriction is provided.
Key Data from Tables and Charts
Tables provide model numbers, airflow ranges, and dimensions for various air cleaners.
Overview
The document provides detailed specifications and guidelines for various air cleaner components and accessories.
Specifications
Specifications for components like rubber elbows, humps, reducers, and Vacuator™ valves are provided.
Procedures and Recommendations
Guidance on Vacuator™ valve replacement, air filter maintenance, and inspection is provided.
Key Data from Tables
Part numbers and dimensions for various components are provided.
Critical Information
Proper air cleaner servicing is crucial for engine protection and efficiency.
Overview
The document provides a comprehensive listing of various air cleaner models, their components, and production status.
Sections
  • Production and Cancellation Status: Lists air cleaner models with part numbers and production status.
  • Service Parts: Details service parts available for different models.
  • Parts Listing: Provides a detailed list of parts categorized by model and type.
Key Data
Tables and listings provide essential information on compatibility and specifications of air cleaner parts.
Conclusion
This document serves as a vital resource for understanding the availability and specifications of air cleaner components.
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Catalog excerpts

ENGINE AIR CLEANERS SERVICE PARTS AND ACCESSORIES-1

Hltration Solutions ENGINE AIR CLEANERS, SERVICE PARTS AND ACCESSORIES DONALDSON DELIVERS CLEAN AIR WHEN YOUR ENGINE NEEDS IT MOST

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ENGINE AIR CLEANERS SERVICE PARTS AND ACCESSORIES-2

Our innovative products are solving complex filtration Engine Air Cleaners, Accessories & Service Parts Table of Contents challenges that improve people's lives, enhance engine Heavy Dust FLB Service Instructions . . . . . . . . . . . . . . . . . . . 92 EPB-ERB2 with Donaspin™ Pre-Cleaner . . . . . 93 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Simple Facts on Air Filtration. . . . . . . . . . . . . . . . 10 Air Cleaner Models by Flow Direction . . . . . . . . 12 Donaldson has the technical expertise, superior customer support and vast network of EPB-ERB2 with...

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ENGINE AIR CLEANERS SERVICE PARTS AND ACCESSORIES-3

Designed to Fit Manufactured to Perform ... solve complex filtration challenges that improve people's lives, enhance engine and equipment performance and protect our environment. Ultra-Web® Nanofiber Filtration Technology Donaldson has developed Ultra-Web media for usage in applications that operate in the highest level of protection. Ultra-Web media, a web-like filtering layer applied over specially-formulated cellulose media, traps submicron contaminant on the surface of the filter. This surface loading prevents the contaminant from dispersing throughout the media and substantially increases...

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ENGINE AIR CLEANERS SERVICE PARTS AND ACCESSORIES-4

Designed to Fit Manufactured to Perform ... solve complex filtration challenges that improve people's lives, enhance engine and equipment performance and protect our environment. PSD PowerCore® Air Cleaners, Peak performance in Half the Space Air cleaners with original PowerCore filtration technology offer maximum design flexibility. You gain equal performance in significantly less space, freedom to design unique configurations to fit tight spots, and overall design simplicity. See the PSD PowerCore® air cleaner section for all the details. PowerCore® G2 Filtration Technology Big Performance,...

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ENGINE AIR CLEANERS SERVICE PARTS AND ACCESSORIES-5

Designed to Fit Manufactured to Perform ... solve complex filtration challenges that improve people's lives, enhance engine and equipment performance and protect our environment. RadialSeal™ Sealing Technology The best, most reliable choice for your engine Filters using Donaldson RadialSeal Technology are lighter weight and easier to service than other filter designs. Invented by Donaldson in the 1980s, the urethane seal compresses radially on the outside surface of the outlet tube to create a seal around the tube. In most applications, a safety element inside the main element seals radially...

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ENGINE AIR CLEANERS SERVICE PARTS AND ACCESSORIES-6

Designed to Fit Manufactured to Perform ... solve complex filtration challenges that improve people's lives, enhance engine and equipment performance and protect our environment. Drop Down Tube Extension (Dust Dumpa) Replacement to Your Existing Dust Cup Assembly Air cleaners operate in extreme dust conditions (mining, construction and quarrying). In some cases, the dust is so concentrated that maintenance personnel have to empty the dust cups or check the Vacuator™ Valves more frequently than they like. These two new drop tube accessory incorporates rubber connections that improve dust evacuation...

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ENGINE AIR CLEANERS SERVICE PARTS AND ACCESSORIES-7

Designed to Fit Manufactured to Perform ... solve complex filtration challenges that improve people's lives, enhance engine and equipment performance and protect our environment. Don't forget Intake Accessories Engine Air Accessories are designed to solve our customer's specific problems - such as excessive moisture or noise or simply help maintain your systems. • Inlet Hoods - protect air intake from large debris • Pre-cleaners - extend air filter life and boost system efficiency • Filter Gauges and Indicators - maximize filter life and reduce maintenance costs • Rubber Elbows and Connectors...

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ENGINE AIR CLEANERS SERVICE PARTS AND ACCESSORIES-8

Designed to Fit Manufactured to Perform ... solve complex filtration challenges that improve people's lives, enhance engine and equipment performance and protect our environment. A New Generation of Hybrid Air Cleaners featuring Donaldson's Unique Design Concept Air Cleaners equipped with Donaldson's Unique Design Concept ensure you UNIQUE DESIGN CONCEP T 1) The best protection for your Engine: • • Via a unique fit of the element into the access cover, rotation of the element is prevented which improves durability of the radial seal. The unique interface between the primary element and access...

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ENGINE AIR CLEANERS SERVICE PARTS AND ACCESSORIES-9

Designed to Fit Manufactured to Perform the following customers rely on Donaldson Agco, Case New Holland, Claas, Deutz, Fendt, John Deere, Landini, Manitou, Massey Ferguson, McCormick, Renault Agriculture, SAME, Valtra... BMC, Carrier Transicold, DAF, Daimler, EvoBus, FIAT, Ford Otosan, Freightliner, International, Isuzu, Iveco, MAN, Paccar, Renault Truck, Scania, Thermo-King, Vanhool, VDL Bus, Volvo... AtlasCopco, Bobcat, Case New Holland, Daewoo, Doosan, Dynapac, Fermec, Fiat-Kobelco, Furukawa, Hitachi, JCB, Komatsu, Liebherr, Linde, MCFE, Merlo, Sandvik, Terex, Toyota, Volvo CE... Cummins,...

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ENGINE AIR CLEANERS SERVICE PARTS AND ACCESSORIES-10

Donaldson Engine Aftermarket Warranty for Filtration and Exhaust Products Donaldson warrants its Aftermarket products against failure due to defects in materials and workmanship for the period specified under Terms and Conditions for the particular product. Donaldsons obligation under this warranty covers replacing the failed product, including transportation charges, only. If the Donaldson product failure is the sole and direct cause of damage to the equipment on which the product was properly installed, Donaldson will reimburse reasonable costs to restore the equipment to the condition it was...

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ENGINE AIR CLEANERS SERVICE PARTS AND ACCESSORIES-11

Simple Facts on Air Filtration ... common terms and definitions. Why an Air Intake System? Air is a critical component of combustion for a diesel engine. If the air reaching the engine is not clean, the engine will lose efficiency and have engine wear. The engine will run longer and more efficiently with a proper air intake system that is designed to keep the engine intake air as clean as possible by removing particulate matter or debris that would cause engine wear and ultimately failure. Components Air Intake System Inlet Stack Mounting Band Air entering a two-stage air cleaner is first pre-cleaned...

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All DONALDSON catalogs and technical brochures

  1. P-EGS

    3  Pages

  2. (P)-GS N

    6  Pages

  3. PLEATED BAGS

    3  Pages

  4. HPK05

    6  Pages

  5. Bulk hP

    4  Pages

  6. ULTRAPOREX SB

    2  Pages

  7. LITHOGUARD®

    2  Pages

  8. BSMmax

    2  Pages

  9. DT filter

    22  Pages

  10. Strainers

    4  Pages

  11. Valves

    6  Pages

  12. Breathers

    14  Pages

  13. TT15/30/60

    2  Pages

  14. SP100/120

    4  Pages

  15. WL16

    4  Pages

  16. W613

    4  Pages

  17. FPK02

    6  Pages

  18. HPK02

    4  Pages

  19. panel filter

    1  Page

  20. GDX

    4  Pages

  21. SYNTEQ XP M/S

    2  Pages

  22. Synteq XP

    4  Pages

  23. Ultrac? AK

    2  Pages

  24. Ultrapoly? PE

    2  Pages

  25. ULTRAC A

    2  Pages

  26. Rotary Valves

    10  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.