OWNER'S MANUAL Installation, Operation, and Maintenance Information DPF Thermal Regenerator Cleaning System Part No. X007955 This manual is property of the owner. Leave with the unit when installation and start-up are complete. Donaldson Company reserves the right to change design and specifications without prior notice. Do not make any system modifications or adjustments that would alter the original retrofit installation. Modifications may not meet California ARB Executive Order requirements, be considered illegal devices and may result in denial of warranty coverage. Consult your Donaldson certified emissions dealer if you have questions regarding the installation, operation, maintenance or warranty. Illustrations are for reference only as actual product may vary. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Donaldson Retrofit Emissions System 2  Exhaust Gas Temperature Data Logger Owner's Manual - P480348 Rev 2

Donaldson Retrofit Emissions System Introduction Thank you for purchasing the Donaldson DPF Thermal Regenerator! Donaldson markets two separate cleaning cabinets for routine cleaning and regeneration of diesel particulate filters (DPFs). The first stage is the DPF Pulse Cleaner. The DPF Thermal Regenerator cabinet is the second stage of our DPF Cleaning System – designed to remove hydrocarbons and unburned particulate matter within the filter channels. This unit is designed for Donaldson DPFs, but accommodates multiple sizes of DPFs (up to 14" in diameter and up to 20" in height, 14" w/Thermal...

Donaldson Retrofit Emissions System Cabinet Schematic Exhaust Vent* Diesel Particulate Filter* Control Panel* Door Lock Solenoid*^ Heater Assembly Ventilation Fans* Rear Electrical Field Install* abinet Over- emperature Switch** ressure Switch** Drum Clamp Heater Temperature Control Thermocouple* Cabinet Control Panel Features Start Button Initiates the cleaning cycle. Note: This button does not illuminate. CYCLE MODE Stop button Tamper-proof Temperature Display The information on this display works with built ■ in safety sensors. Do not tamper or remove the display's protective shield. Damage...

Donaldson Retrofit Emissions System Installation followed by a cool down cycle to slowly lower the temperature of the filter and reduce the potential of filter damage from thermal shock. 1. Install the cabinet on a solid, level surface. Make sure to leave a minimum 12" clearance on all sides. Using the leg levelers, adjust until cabinet is level. After the cool down cycle is completed, the diesel particulate filter can be removed from the Thermal Regenerator cabinet and reinstalled in the Pulse Cleaner for a final cleaning of the ash residue. 2. Connect the cabinet vent ducting. The vent ducting...

Donaldson Retrofit Emissions System How to Regenerate A "Dirty" Diesel Particulate Filter A diesel particulate filter removes particulate matter and inorganic ash from diesel exhaust. Under normal operating conditions the filter collects and burns particulate matter. However, inorganic ash from the oil does not burn so it slowly accumulates in the filter. This makes it necessary to remove the ash from the filter on a periodic basis. Diesel particulate filters capture all particulate matter and other volatile compounds generated from a diesel engine. Proper protection gear is recommended for the...

Donaldson Retrofit Emissions System Control PLC Indicator Light Display 7. Open the cabinet door. 8. Use protective gloves when you remove the filter from the heating 9. Release the spring-loaded hooks from the thermal wrap, rotate and pull the wrap out of the cabinet. 10. Remove the filter from the thermal regenerator. 11. Pulse clean the regenerated filter with a DPF pulse cleaner. After Pressing "Start" Regenerated Filter The regeneration cycle may leave ash on the filter. The ash needs to be removed before use. Run the diesel particulate filterthrough a DPF pulse cleaner before Control Panel...

Donaldson Retrofit Emissions System Filter Cleaning Record Keeping Donaldson requires record keeping/tracking for all cleaning occurances. Donaldson Engineering recommends the following data Serial Number EDM Download from Vehicle Person completeing cleaning Donaldson Engineering may request these records in a warranty Service & Maintenance The DPF Thermal Regenerator requires minimal service. On a routine basis, the ash collection drum will need to be emptied. Emptying The Ash Collection Drum 1. Before proceeding - determine local laws and regulations for the 2. Move the container for collected...

Donaldson Retrofit Emissions System Control Circuit 30A BRANCH CIRCUIT PROTECTION AND DISCONNECT MUST BE PROVIDED BY OTHERS AND MUST COMPLY flW NATIONAL AND LOCAL CODES. lii DEVICE LOCATED IN FRONT ENCLOSURE 121 DEVICE LOCATED IN BACK ENCLOSURE ID] DEVICE LOCATED IN DONALDSON CABINET IFi DEVICE LOCATED IN THE FIELD <S TERMINAL IN CONTROL PANEL --------------INDICATES FIELD WIRING 0 SCREW TERMINAL NEAR BOTTQI/ SILICONE BASED PRODUCTS SHALL NOT BE USED ANYWHERE IN THIS ASSEMBLY. ALL FIELD CONTROL WIRE TO 5E MINIMUM 14 AWG 75° C COPPER, UNLESS OTHERWISE NOTED. ALL CONDUIT RUB RATINGS MUST BE EOUA:....

Donaldson Retrofit Emissions System Control Circuit FROM LINE NEXT COLUMN) _OGIC CONTROLLER -iIBH TEMP 11 Donaldson DPF Thermal Regenerator Manual - P480802

Donaldson Retrofit Emissions System Control Circuit Aiy—A FAN#I 12 Donaldson DPF Thermal Regenerator Manual - P480802

Donaldson Retrofit Emissions System Thermal RegeneratorTroubleshooting Guide Donaldson DPF Thermal Regenerator Manual - P480802

Donaldson Retrofit Emissions System Note: Cycle power on the machine during each troubleshooting exercise by pushing the EMERGENCY STOP button and then twisting it to reset it. This will reset the Control Panel and give an accurate indication if the troubleshooting test or repair fixed the issue. 14 Donaldson DPF Thermal Regenerator Manual - P480802