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Compressed Air Dryer Brochure

Compressed Air Dryer Brochure

Compressed Air Dryer Brochure

Product catalog summary
Introduction to Compressed Air Processing
Compressed air is crucial in industrial manufacturing, requiring it to be dry, oil-free, and clean to prevent costly production disruptions. The air, when compressed, contains pollutants and moisture that can condense and cause operational issues.

Functionality of Boreas Variopulse
The Boreas Variopulse processes compressed air by pre-cooling it in an air/air heat exchanger, followed by further cooling in a refrigerant/air heat exchanger. This process removes moisture as condensate, which is automatically drained. The Variopulse controller optimizes the system's performance based on demand, reducing energy consumption significantly.

Energy Efficiency and Control Systems
The Boreas Variopulse uses either a frequency converter or suction pressure control to manage energy use. This results in energy savings of up to 90% at zero load. The system's energy costs quickly surpass the initial investment costs due to its efficiency.

Key Features and Advantages
  • Standard Variopulse controller with a multifunction display.
  • Constant pressure dewpoint without peaks.
  • Load-dependent energy consumption reduction.
  • Aluminium heat exchanger and level-controlled condensate drain.
  • CAN-BUS interface for remote monitoring.
  • Environmentally friendly refrigerant R-134a.


Technical Specifications
The document provides detailed technical data for various models, including flow rates, pressure drops, electrical connections, and dimensions. The Boreas Variopulse series offers both water-cooled and air-cooled condensers, with high-quality copper and stainless steel pipes for durability.

Energy Savings and Environmental Impact
The Boreas Variopulse demonstrates significant energy savings compared to standard systems, with annual savings of 35% or more. The use of refrigerant R-134a minimizes environmental impact.

Conclusion
Donaldson's Boreas Variopulse offers a comprehensive solution for efficient and environmentally friendly compressed air drying, with advanced control systems and significant energy savings.
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Catalog excerpts

Compressed Air Dryer Brochure-1

Refrigeration Compressed Air Dryer Boreas Variopulse >

 Open the catalog to page 1
Compressed Air Dryer Brochure-3

Frequency converter or suctionpressure control two ways to one objective: Energy-saving The multifunction display > Current pressure dewpointOperating mode normal/summer/automaticEnergy consumption in relation to the overall service life Error messagesMalfunction historyExpired maintenance intervalsCondensate drain operating statusOperating hoursRefrigerant compressor on/offCurrent energy consumption With the Boreas Variopulse DV 1800 AP to DV 2800 AP, the performance of the refrigerant circu-lation system is controlled in the partial load range bya suction pressure control. This closes the suction...

 Open the catalog to page 3
Compressed Air Dryer Brochure-5

Compact electrical cabinet withall operating units at the front.Permanently illuminated display indicating all relevant information. > The frequency converter used to control the per- formance regulates the speed of the refrigerantcompressor (DV 3500 AP to 28500 WP).In the smaller refrigeration compressed air dryers,the performance is controlled by a solenoid valvein a suction pressure control system instead of a frequency converter (DV 1800 to 2800 AP). > All Boreas Variopulse refrig-eration compressed air dryersare equipped with the level-controlled condensate drainUFM-T100. This fully pre-vents...

 Open the catalog to page 5

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