Bearing Equipments

Bearing Equipments
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Bearing Equipments

Product catalog summary

Overview

This technical document provides detailed specifications, dimensions, and descriptions of various mechanical components used in linear motion systems and bearing equipment. It covers linear rails, bearing studs, ball screws, pulleys, gears, motors, couplings, and structural profiles, along with formulas for mechanical calculations.

1. Linear Motion Systems

Linear Rails and Cars

  • Light loading linear cars and rails with maximum lengths ranging from 3000 mm to 6000 mm.
  • Heavy loading series linear rail cars also available with similar maximum lengths.
  • Product codes and weights are specified for different sizes (e.g., KUVE 35, KUVE 40) with load capacities and dimensions.

Linear Bearings and Shafts

  • Induction hardened, chrome-plated shafts with sizes from 4 mm to 50 mm diameter and weights per meter provided.
  • Slotted and standard linear bearings with detailed dimensional tables including tolerances and weights.

Bearing Studs and Plates

  • Flat and eccentric bearing studs designed to maintain guiding tolerances on shafts.
  • Standard bearing plates and module plates with various dimensions and roller counts (from 3 to 10 rollers) for different applications.

2. Ball Screws and Nuts

  • Dimensions and product codes for ball screws compatible with RM series and flanged or roller nuts for FSU and RSU series.
  • Step ball diameters and nut dimensions are provided for precise matching.

3. Pulleys, Belts, and Gears

  • Trigger pulleys and timing belts with detailed dimension tables including diameters, widths, and thicknesses.
  • Rack and pinion gear dimensions with module sizes, teeth counts, and diameters for various gear sizes.

4. Shaft End Connection Parts

  • SK and SHF shaft end connection parts with main dimensions such as length, diameter, and mounting hole sizes.
  • Detailed tables for different shaft diameters from 12 mm to 40 mm.

5. Motors and Drives

Stepper Motors

  • Specifications for various stepper motors including holding torque (0.5 Nm to 28 Nm), shaft diameters, and mounting dimensions.

Servo Motors (Panasonic)

  • Motor models ranging from 100W to 2.0KW with encoder features and detailed mechanical dimensions.

Asynchronous Motors

  • Dimension tables for asynchronous motors with frame sizes from 030 to 090 and 063, including mounting and shaft details.

6. Couplings

  • Rotex and Toolflex coupling dimensions with product codes and key mechanical parameters for motor connections.

7. Structural Profiles and Connection Equipment

  • Industrial aluminum sigma profiles in various sizes (e.g., 45x45, 90x90, 45x90) for constructing linear motion chassis.
  • Connection elements such as knurled nuts, channel shaft stud bolts, square nuts, and corner connections for assembly.

8. Protection and Maintenance Components

  • Felt oiling systems for bearing lubrication and oxidation prevention.
  • Trench blowers to protect rollers and maintain aesthetic appearance while preventing damage from external factors.

9. Mechanical Calculations

  • Deflection formula for shafts under load: f = (F * L^3) / (48 * E * I), where E is elasticity modulus, I is moment of inertia, F is force, and L is length.
  • Application examples for aluminum (6063) profiles and induction shafts.
  • Tables for screw speed and length values.

Critical Information and Best Practices

  • Ensure correct matching of ball screws and nuts by verifying product codes and dimensions.
  • Use induction hardened shafts with appropriate diameters and lengths to minimize deflection under load.
  • Apply felt oiling systems regularly to maintain bearing precision and prevent oxidation.
  • Select motor types and sizes based on torque requirements and mechanical dimensions for seamless integration.
  • Use appropriate coupling types (Rotex or Toolflex) for motor connections to ensure reliable torque transmission.
  • Follow dimensional tolerances strictly for linear bearings and shafts to maintain smooth linear motion and reduce wear.

Summary

This document serves as a comprehensive reference for selecting and integrating components in linear motion systems and bearing equipment. It provides detailed technical data, dimensional tables, and formulas essential for design, assembly, and maintenance of precision mechanical systems.

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Catalog excerpts

Bearing Equipments-1

Linear Motion Systems Bearing Equipments LINEAR RAILS AND WEELCARS Linear cars and Rails for Light loadings Cars System Product Code Product Code Rail Product Code Heavy Loading Series Linear Rail Cars System Cars Product Code Product Code Rail Product Code Main Dimensions

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Bearing Equipments-2

Linear Motion Systems Bearing Equipments BALL SCREWS AND NUTS Screw Shaft Product Code Flanged Nuts Product Code Dimensions of Ballscrews to RM Series and Flanged nuts to FSU series Step Ball Diameter Dimensions of Ballscrews to RM Series and Roller nut to RSU series Cylindric Nut Product Code Ball Diameter Module Equipments Screw Shaft Product Code

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Bearing Equipments-3

Linear Motion Systems Bearing Equipments TRIGER BELTS Triger Belt Dimension Table 8M Product Code Step Teeth Height Belt Thickness Band width Triger Pulley Dimension Table Product Code Module Equipments

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Bearing Equipments-4

Linear Motion Systems Bearing Equipments RACK GEAR AND PINIONS (with Stoned) Rack Gear Dimension Table Product Code Pinion Gear Dimension Table Product Code Teeth Amount Product Code Teeth Amount Module Equipments Pinion Gear Dimension Table

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Bearing Equipments-5

Linear Motion Systems Bearing Equipments SK SHAFT END CONNECTION PARTS SHF SHAFT END CONNECTION PARTS Module Equipments

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Bearing Equipments-6

Linear Motion Systems Bearing Equipments INDUCTION HARDENED SHAFTS (CROME PLATED) Induction Shafts Dimension Table Product Code Shaft size Linear Bearings Dimension Table (mm) Product Code Shaft Size Weight kg/m Fw Tolerances LME 8 UU LME 12 UU LME 16 UU LME 20 UU LME 25 UU LME 30 UU LME 40 UU SLOTTED LINEAR BEARINGS C1 b Sloted Linear Bearings Dimensions Table (mm) LME 12 UUOP LME 16 UUOP LME 20 UUOP LME 25 UUOP LME 30 UUOP LME 40 UUOP Shaft size Weight kg/m Fw Tolerances 12 16 20 25 30 40 Module Equipments Product Code

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Bearing Equipments-7

Linear Motion Systems Bearing Equipments Bearing Studs STUD DIMENSIONS BEARING CODE LFR 50/5-4 LFR 50/8-6 Module Equipments STUD DIMENSIONS BEARING CODE Bearing Studs It provides to moving plate to which guides manifacture flat and eccentric studs get space to bearings,which works on the guiding shafts and creates guiding tolerances. 84

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Bearing Equipments-8

Linear Motion Systems Bearing Equipments Bearings The guide bearing provide to slide on the Induction miles,which induction miles use linear guide,Bearing racks which provide linear motion,works with less noise and sensitive working. 85 Module Equipments

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Bearing Equipments-9

Linear Motion Systems Bearing Equipments Step Motors HOLDING TORQUE Module Equipments

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Bearing Equipments-10

Linear Motion Systems Bearing Equipments Servo Motors (Panasonic) Motor Exit Motor Code Encoder Features Motor Model Motor Model Module Equipments

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Bearing Equipments-11

Linear Motion Systems Bearing Equipments Asynchronous Motors Asynchronous Motor Dimension Table CODE A

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Bearing Equipments-12

Linear Motion Systems Bearing Equipments Felt (Oiling System) System Protection Blowers Protectors in Bearings Trench It provides to oil of Induction miles and it Prevents oxidations,also cleans the work surface by vanishing and it provides to continue longterm contribution of guiding precision. It provide on aestetic apperance,It protect The rollers which used in Linear motion systems for can damage from external factors reason it closes the guiding group. It is using for saving the bearing surface as acure the environment efficent.It provides an aestetic view. Module Equipments

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Bearing Equipments-13

Linear Motion Systems Triger Heads Compact Module with Triger Head Timing modules manufactured from anodized aluminum compact head into the boards with double row ball bearings Beds are timing gears, belts to move the module to their heads Creates.Triger heads, drives feature optional engine is available for connection. Triger Module Head ( Big ) Made of anodized aluminum plates are in bed with double row bearings and timing gears, belts to allowing movement of the head module Creates.Triger heads, driven for optional engine is available for connection. Triger Module Head ( Small ) Module Equipments...

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Bearing Equipments-14

Linear Motion Systems Standard Modules and Bearing Plates PLATE TYPES a) Standard Type Plates (4 Rollers) b) Standard Type Plates (3 Rollers) c) Screw Shaft Module Plates (4 Rollers) d) Special Type Plates (6 Rollers ) e) Special Type Double Parallel Axias Plates (10 Rollers) f) Special Type 2 Axias Plates (8 Rollers) g) Variable Dimensions Plates (Variable) h) Flat Linear Module Plates i) 90 Decree Linear Module Plates j) Bearing over Support Plates Standard Bearing and Module Plates CODE PIECE NAME Ø12 Screw Block Modul Plate Ø20 Screw Block Modul Plate PIECE NAME Ø4 Block Bearing Plate Ø6...

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Bearing Equipments-15

Linear Motion Systems Bearing Equipments TOOLFLEX COUPLINGS Rotex Coupling Dimensions Product Code DK/GS 7 DK/GS 9 DK/GS 14 DK/GS 19 DK/GS 24 DK/GS 28 DK/GS 38 TOOLFLEX COUPLINGS Product Code Module Equipments TOOLFLEX COUPLING DIMENSIONS

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Bearing Equipments-16

Linear Motion Systems Bearing Equipments Motor Connection Flanges Flanges Stepper, servo and geared motors are used for linear motion can be integrated into the module. Produced in standard sizes flanges optional motor is also available as special production. Five different motor housing in accordance with standard flanges is located. 93 Module Equipments

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Bearing Equipments-17

Industrial Aluminium Sigma Profiles Linear Motion Systems Sigma is the most widely used cross-section profile. Code:21 45 X 45 Sigma Profile (Heavy) 45 X 90 Sigma Profile (Heavy) 15x120 Surface Coating Profile 90X90 Sigma Profile (Light) 45 X 45 Sigma Profile (Heavy) 22,5x180 Surface Coating Profile 45 X 180 Sigma Profile (Heavy) 45 X 135 Sigma Profile (Heavy) 90x180 Sigma Profile (Light) Module Equipments 90 X 180 Sigma Profile (Heavy) For more details, including profiles etc. www.sigmaprofilmarket.com information can be obtained from our website. 94

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Bearing Equipments-18

Connections Equipments Knurled nuts Square Nuts Channel Shaft Stud Bolt Nuts Constructicons many different chassis and with the formation of sigma profiles and connecting elements is possible. 95 Module Equipments Long Corner Connections Wide Corner Connections

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Bearing Equipments-19

Linear Motion Systems Deflection Formula Induction Shafts Are the two ends of a mile from the bed to a middle point If the impact force F occurring in the shaft deflection (deflection) amount; FL³ expression is calculated f= 48EI E: Elastisite modules ( N/mm²) 4 I : Atalet moments ( mm ) F: The force on shaft ( N ) L: Lenght (mm) Aluminum (6063) Profile of the Deflection Formula L The following formulas and examples of profiles only to the point static load applied to the amount used E: Elastisite modules ( N/mm²) 4 I : Atalet moments ( mm ) F: The force on shaft ( N ) L: Lenght (mm) f : Amount...

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All Dogus Kalip Metal ve Form San. Dis Tic. Ltd. Sti. catalogs and technical brochures

  1. Spot Modules

    4  Pages

  2. Linear Modules

    10  Pages

  3. Applications

    5  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.