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STANLEY Alpha V "QBE" Controller and E tools

STANLEY Alpha V "QBE" Controller and E tools
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STANLEY Alpha V "QBE" Controller and E tools

Product catalog summary
Overview: The document provides a comprehensive guide on the ALPHA V "QBE" Controller and E tools, emphasizing the importance of precise torque measurement in industrial applications. It highlights the transition from estimated to measured torque to meet stringent productivity, quality, security, and ergonomic requirements.
Key Features:
  • Torque Sensor: Integrated into tools for dynamic torque measurement, ensuring accurate application at the end of tightening.
  • ATC and POKA-YOKE Modes: ATC (Auto-adaptable Tightening Control) adjusts tool speed dynamically to optimize performance and reduce torque reaction. POKA-YOKE prevents assembly errors by comparing dynamic torque and angle values against programmed tolerances.
  • Controllers: The document details various controllers (Standard, Advanced, Expert & Node) with features like torque and angle monitoring, error detection, and memory for results storage.
  • Communication and Connectivity: Controllers support multiple communication interfaces including Ethernet, USB, and serial ports for data collection and job selection.
  • Technical Specifications: Includes dimensions, weight, power supply requirements, and environmental conditions for optimal operation.
Tools and Accessories:
  • Portable E Tools: Equipped with dynamic torque measurement sensors and brushless motors, suitable for applications requiring high precision.
  • Screwdrivers: Various models with specifications on torque, speed, and dimensions, designed for different industrial applications.
  • Mounting Options: Includes bit-socket trays, mounting brackets, and flanges for tool integration and stability.
Recommendations:
  • Use torque sensors to avoid discrepancies in assembly characteristics.
  • Employ ATC and POKA-YOKE modes to enhance assembly accuracy and prevent errors.
  • Ensure proper tool settings to optimize repeatability and precision.
Specifications: The document lists multiple models of E screwdrivers with their torque, speed, dimensions, weight, and drive type. For example, the E12LP series ranges from 6 Nm to 17 Nm torque with varying speeds and dimensions. Special tools with higher torque capacities are available upon request.
Ergonomics and Integration: For tools with torque over 10 Nm, the use of a reaction element is recommended. To prevent tool damage, it is advised to hang the tool or install it in protective equipment.
Retractable Spindles: These are designed for integration into automatic stations, allowing for ergonomic and efficient operation. They support multiple driver synchronization and can be started via an external lever or PLC.
Cable Selection: Various cables are available for different tool models, including high-flexibility options and those with specific connectors. The document specifies compatibility and length for each cable type.
Special Applications: The document highlights the adaptability of E range drivers for special applications, including integration with DOGA accessories and custom adaptations by the special machine department.
Additional Options: The document mentions mounting and screwing options, including quick-change ends and specific screwing options for different applications.
Note: The document emphasizes that product improvements are ongoing, and specifications may change. Sales are subject to retention of title as per the law of 12/5/80.
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Catalog excerpts

STANLEY Alpha V "QBE" Controller and E tools-2

1ST FRENSH MARKETER OF INDUSTRIAL MATERIALS AND PRODUCTS Stop estimating your torque, Measure it!! Facing productivity, quality, security, and ergonomic requirements which are more and more restrictive, industries turned to closed-loop tightening. If this is your case, our closed-loop electric solution is the answer to your needs. The TORQUE SENSOR… A quality garantee Our tools integrate a sensor which enables the measurement of the torque in a dynamic way and reports the real torque applied at the end of tightening (at the complete end of the rotation). The values shown by systems which are...

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STANLEY Alpha V "QBE" Controller and E tools-3

• Stop estimating your torque, Measure it !! • ALPHA.V STANDARD controller • ALPHA.V ADVANCED controller • ALPHA.V EXPERT & NODE • Technical feature • Bit socket tray and accessories • E “retractable axial spindle MB_F” screwdriver • E” Retractable offset spindle MD_F” screwdriver • Cable selection • Specific screwdriver

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STANLEY Alpha V "QBE" Controller and E tools-4

Available on all the range of the QBE controllers, the « Auto-adaptable tightening control » is a speed modifying functionality patented by STANLEY. At each tightening cycle using the same program, the controller adapts the braking of the tool in a dynamic and automatic way regarding the evolution of the torque between the start and the end of “ATC” When ATC is activated, approaching and braking speed are adapted regarding the assembly characteristics or mechanic variation which might exist between different parts of a same piece or different piece of a same lot. After ATC • Helps and simplify...

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STANLEY Alpha V "QBE" Controller and E tools-5

Alpha toolbox software All the Alpha. V controllers from the QBE range are equipped with « Alpha toolbox » software and have an Ethernet port only dedicated for a local use. A website such as “http://atb.qpm allows a quick and simple communication with a computer. Display and analyze of one or more curves Visualization of the last tightening and results saving for analysis Ability to download and save programmed parameters Doc.60296.05/17

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STANLEY Alpha V "QBE" Controller and E tools-6

Alpha.V standard controller The standard Alpha.V QBE (QB2101) is a controller compatible with the entire range of “Torque and Angle” screwdrivers of type E,EA and EC. The controller is the response to tightening strategies, traceability and communication issues. Strategies - Torque + angle monitoring (TC/AM) - Angle + torque monitoring (AC/TM) 16 jobs, 16 tasks - selectable by I/O, serial port or by keyboard Up to 8 steps per job - Unlocking - Slow seek - Self-tapping - Pre-torque - Bit socket unlock - Untightening Access to the settings by keyboard or by Alpha toolbox software Results status...

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STANLEY Alpha V "QBE" Controller and E tools-7

Communication and connexion Ethernet port -RJ45 local Only dedicated to program the controller with a computer with a web page USB port - Download data memorized on memory stick - Save, restore controller’s parameter - Software upgrade - Saving and restoration of the controller’s parameter - Curve and results analyze Tool connector 8 Inputs/ 8 outputs 24V - Affectable - Configurable - Job selecting by bit socket tray or PLC - Exchange with HMI Factory network Serial port – RS232 - Data collection in direct flow OR - Job selection by bar code scanner and/or sticker printer Example of default assignment...

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STANLEY Alpha V "QBE" Controller and E tools-8

Alpha.V advanced controller Alpha.V QBE advanced controller (QB3101) is a controller compatible with the entire range of “Torque and Angle” screwdrivers of type E,EA and EC. The controller is the response to tightening strategies, traceability and communication issues. It’s software and connectors are also equipped to control a second controller Node with “Master and Slave” mode. Strategies - Torque and angle monitoring (TC/AM) - Angle and torque monitoring (AC/TM) - Torque and angle (TC/AM) - Prevailing torque - Slope control - Tightening at yield - Untightening - 255 jobs selectable by I/O,...

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STANLEY Alpha V "QBE" Controller and E tools-9

Communication and connexion Ethernet port -RJ45 local Only dedicated to program the controller with a computer with a web page USB port - Download data memorized on memory stick - Save, restore controller’s parameter - Bar code ASCII if no use of intern PLC - Software upgrade - Saving and restoration of the controller’s parameter - Curve and results analyze Internet port (2) - plan network on port 1 AND/OR - unable connection between 2 alpha.V QB (ADV+NODE) for 2 tool application 8 Inputs/ 8 outputs 24V - Affectable - Configurable - Job selecting by bit socket tray or PLC - Exchange with HMI...

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STANLEY Alpha V "QBE" Controller and E tools-10

ALPHA.V - EXPERT & NODE The Alph.V QBE expert (QB4101) has the same functionality and features as the Alpha.V QBE advanced and enable the control of up to 24 tools with “23 slave tools “ via a advanced or nod controller network connected in serial mode via their Ethernet port. From 3 tools this combination of “Master, slave” controller is the ideal response to multi-spindle or synchronized or not multi-driver application ALPHA.V QBE Node (QB0101) - Without screen or keyboard - Programmable true The Master expert controller or via « AlphaToolbox » on compuALPHA.V QBE Node (QB4101) - Large LCD...

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STANLEY Alpha V "QBE" Controller and E tools-11

Technical feature Optional network port The controller is delivered with : Dim (mm): l. 152 x h.406 x D.264 Weight: 8,2 kg Working conditions: - Temperature: 0 to +50° - Humidity: 0 to 95% Power supply: 220 – 240 VAC, 50/60 Hz, 10-16A Consumption : - 0,2A in stand by - 1 to 2,5 KVA in use (tightening) IP 54 - 230V Power supply wire: L: 2m (ref: 20C102102) - Wall mounting plate (ref:20E204300) - 16 pin connector for I/O AON 24VDC (ref:20C104806) Code : 4-1500126 Wall mounting plate. Enable an easy mounting/dismounting.

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STANLEY Alpha V "QBE" Controller and E tools-12

Mounting bracket Mounting flange Mounting interface torque reaction arm axial screwdriver Code 4-1500715 4-1500718 4-1500721 Designation Mounting interface with toc for E12 Mounting interface with toc for E23 Mounting interface with toc for E33 Standard bit-socket tray Designation Bit-socket tray with connector E/S 24V Bit-socket tray with connector E/S 24V Bit-socket tray with connector and repeater* E/S 24V Bit-socket tray with connector and repeater* E/S 24V Bit-socket tray with connector DeviceNet / Alpha.IV-MDV Bit-socket tray with connector DeviceNet / Alpha.IV-MDV * The I/O repeater allows...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.