RC20 automated loading systems for machining centers
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PRODUCTIVE SOLUTIONS As industrial process experts, we help you meet your challenges. Productivity, Our field experts propose solutions adapted to your environment and specific needs. 4.0 are themes on which we can offer you our expertise and our solutions. Our dedicated and specialised teams support your progress and recommend solutions and equipment to reach performance levels in line with your industrial strategy requirements. Innovation By developing tomorrow’s products and services, we offer you new perspectives and prospects. Performance Our high value-added solutions improve your...

A U T O M AT E D L O A D I N G S Y S T E M FOR MACHINING CENTERS Pages WHY AUTOMATE YOUR PRODUCTION? DOGA SUPPORTS YOUR AUTOMATION PROJECT PERSONALIZED, REMOTE, AUGMENTED REALITY PRESENTATION A SOLUTION FOR EVERY NEED

WHY AUTOMATE YOUR PRODUCTION? In the Industry 4.0 era, automation is no longer an option. This transition has become essential to meet your future challenges in the precision mechanics sector. Regardless of the size of your business, it will allow you to guarantee your activity’s long-term sustainability and you can use its performance as a true lever to increase your competitiveness. DOGA gives you some answers on the material benefits of automated production: 1 | Increase your production volumes Using automation, you increase your production capacity in concurrent operation time and...

WHY CHOOSE DOGA? Adaptability • ompatibility with the vast majority of new and existing C 3 or 5 axis machining centers. • Low space occupation. • Front or side loading. • No need for an air supply on the machine table. • Communication by simple M function. Switch to automation easily and significantly increase your productivity using the DOGA loading and unloading system. Simplicity • Easy to install, use and maintain. • igh flexibility due to quick changeover from one series to H another. • Side window or front door automation supplied and installed by us. • No automation knowledge...

DOGA SUPPORTS YOUR AUTOMATION PROJECT Our teams of experts work with you to define your automated loading and unloading project for your machining center, with the following objectives: • Increased productivity • Increased process performance • Meet your requirements and expectations Feasibility check D efinition of a technical solution 2| BUDGETARY STUDY OF YOUR PROJECT C alculation of return on investment and profitability D etailed commercial proposal Technical study of your project Budgetary study of your project Installation, commissioning and training 3| INSTALLATION, COMMISSIONING...

PERSONALIZED, REMOTE, AUGMENTED REALITY PRESENTATION An immersive experience Led by our automation expert product manager, this presentation will let you to discover our automated systems, define your needs and check that our solutions are suitable for your applications. Watch operations Operate the elements 1 hour of personalised discussions Discover the variants and options Analysis of your needs D emonstration of the automation system and its functions for your application Check out the points of interest Calculation of your return on investment Questions and answers Get your...

A SOLUTION FOR EVERY NEED SIMPLICITY ADAPTABILITY PROFITABILITY Compact structures and high capacity storage are not contradictory! This Automation system proves it. Ideal for: Wide parts Load weight optimisation M achining of single parts, small and medium series

RC20 - Pallet storage and handling Pallet quantity Weight carried 40 kg L 225 x 200 x H 300 mm (fully loaded) L 400 x 200 x H 300 mm (1 pallet out of 2) Maximum dimensions on pallet (LxWxH) Minimum space occupation. Total weight Certification Code Compose your automation system Find all the components and worholding solutions common to the RC20 assemblies on page 14. SOLIDPoint pneumatic base SOLIDPoint Point Zero Plate Automated side window Front door automation SOLIDGrip automation vice SOLIDChuck chuck Support pallet SOLIDClean Automated cleaning

RC20 AUTOMATION SYSTEM The RC20 automated loading/unloading system considerably increases the productivity of your new or existing 3- or 5-axis machining center. Its unique technology and ease of use guarantee optimal use and fast payback time. Its ease of installation, use and maintenance make it a major workshop asset. Control panel Reverse kit (optional) Storage table access door Loading arm Extension up to 1.2 m Loads up to 40 kg Storage table Capacity 20 pallets or vices Low space occupation only 2 x 2 m.

Optimised production unit potential Increased machining center autonomy Concurrent operating time during the day, additional time at night and/ or on weekends, guaranteeing a significant increase in production capacity without human intervention. O verall increased competitiveness through the optimisation of production tool profitability • Reduced cost of every produced part • Improved responsiveness • Reduced delivery lead times P ossibility of loading small or large parts using every other position loading. F ast return on investment thanks to an excellent productivity/price ratio. Simple...

EXAMPLES OF RC20 AUTOMATION SYSTEM INSTALLATIONS Similarly to the examples of our systems shown on this page, we will be able to propose an installation adapted to your needs thanks to the many possibilities of our automated loading systems. On new or existing machining centers Compatible with all machining center brands Machining center brands we have already equipped: AKIRA SEIKI / AWEA / DMG MORI / DOOSAN / FANUC / HAAS / HARDINGE / HEDELIUS / HERMLE / HURCO / MATEC / MATSUURA / MAZAK / MIKRON / OKK / OKUMA / QUASER / SPINNER / STAMA / VICTOR Contact us for a personalised study of your...

Example of composition x 1 RC20 automation Bare without pallet x 1 SOLIDPoint Ø 246 plate For the quick positioning and fixing of the pneumatic base on the machine table x 1 automated side window x 20 automation vices Jaw width: 125 mm Max. opening between jaws: 205 mm x 1 SOLIDClean automated cleaning ESTIMATED PAYBACK TIME OF LESS THAN 1 YEAR Average values reported by our customers following the installation of their RC20 automation system. Additional production time Production capacity x 1 installation / commissioning / training x 1 packaging / transport The above composition is based...