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PUMA 4100/5100

PUMA 4100/5100
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PUMA 4100/5100

Product catalog summary
Product Overview
The PUMA 4100/5100 series by Doosan is a range of horizontal turning centers designed for medium to large workpieces. These machines feature a 2-step gearbox and high torque motors, supported by a rigid box guideway structure, and offer configurations from 2-axis to Y-axis for processing complex parts in a single setup.
Basic Structure
The machines have a robust design with various spindle through bore sizes, accommodating different pipe diameters. They offer a maximum turning diameter of Ø650 mm and a maximum turning length of 3 meters, with a gearbox design providing exceptional power and torque for heavy-duty cutting.
Cutting Performance
The PUMA series supports multi-functionality, including end milling, face milling, drilling, and tapping, enhancing machining performance and reducing setup time. Equipped with a high-speed spindle and a servo-controlled turret, these machines ensure efficient tool selection.
Specifications and Options
The series includes 38 models with chuck sizes ranging from 12” to 21” and optional big bore spindles. Configurations include various chuck sizes, tailstock types, and coolant systems, along with advanced features like tool load monitoring and conversational programming software.
Applications
The PUMA 4100/5100 series is ideal for the oil and gas industry due to its threading capabilities and ability to handle large, complex parts.
Customer Support and Service
Doosan provides comprehensive customer support and service options, ensuring optimal machine performance and longevity, with user-friendly interfaces and ergonomic designs for operator convenience.
Specifications
The machines have varying maximum turning diameters and lengths, with spindle speeds ranging from 1000 to 3000 r/min and motor power options like 37/30 kW and 45/37 kW. The Z-axis offers up to 2100 mm of travel, and rapid traverse rates are specified for each axis.
Control Systems
Equipped with DOOSAN Fanuc i Plus and Fanuc 32i control systems, the machines support multiple axes control and various interpolation functions, including torque control and nano interpolation.
Recommendations
The document suggests specifying requirements for applicable chucks in the PUMA 5100C series and contacting Doosan for specific control system configurations.
Dimensions and Weight
Machine dimensions range from 4654 mm to 5980 mm in length, with weights from 9450 kg to 13000 kg.
Key Features
The machines offer a range of tool stations, with turret indexing times of 0.25 seconds and maximum rotary tool speeds of 4000 r/min. Electric power supply requirements range from 42.25 kVA to 68.79 kVA.
Safety Precautions
The document warns against using non-water-soluble cutting fluids and processing flammable materials, advising adherence to safety guidelines to prevent fire hazards.
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Catalog excerpts

PUMA 4100/5100-1

Doosan's Medium to Large Turning Center with 2-axis to Y-axis Machining Capability PUMA 4100/5100 series PUMA 4100 / L / XL PUMA 5100 / L / XL PUMA 5100LY / XLY

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PUMA 4100/5100-2

Basic Information Basic Structure Cutting Performance Detailed Information Options Applications Diagrams Specifications Customer Support Service PUMA 4100/5100 series PUMA 4100/5100 series are horizontal turning centers designed for machining medium to large size workpieces. It ensures powerful machining capability by using a 2 step gearbox and high torque motors together with a rigid box guideway structure. Also, it can process complex workpieces by using the optional Y axis function. In addition, the optional Doosan threading functions, especially for Oil/Gas industry parts, makes it the solution...

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PUMA 4100/5100-3

Contents 02 Product Overview Basic Information 04 Basic Structure 07 Cutting Performance Detailed Information 08 10 12 22 Standard / Optional Specifications Applications Diagrams Machine / NC Unit Specifications 26 Customer Support Service Various Line-up • For machining various medium to large size workpieces, the PUMA 4100/5100 series offers 38 models in the line-up. This consists of chuck sizes from 12” to 21” diameter with optional big bore spindle, 1m/2m/3m turning length and 2 axis to Y axis configurations. Powerful machining capability • PUMA 4100/5100 series have powerful machining capability...

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PUMA 4100/5100-4

Product Overview Basic Structure Basic Structure Cutting Performance Detailed Information Options Applications Diagrams Specifications Machine capability ranges from 2 axis to Y axis, which allows large, complex parts to be completed in a single setup. Customer Support Service Machining area The largest work envelop in its class with maximum turning diameter of 0650 mm and maximum turning length of 3m. Max. turning diameter Max. turning length (025.6 inch) (0124.1 inch) Unit : mm (inch)

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PUMA 4100/5100-5

Machining area The machines are available with a variety of spindle through bore sizes to provide the ideal solution for customers pipe diameters. Max. spindle through hole diameter Max. spindle through hole diameter Spindle The gearbox design allows PUMA 4100/5100 spindle to have unparalleled power and torque, which boosts productivity with extreme heavy-duty cutting capability. Max. spindle speed Max. spindle power (30min/Cont.) Max. spindle torque

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PUMA 4100/5100-6

Product Overview Basic Information Basic Structure Cutting Performance Detailed Information Options High rigidity hydraulic tailstock is rigidly clamped to the bed slide way to provide stable support for long workpieces. Tailstock travel Customer Support Service Unit : mm (inch) Tailstock travel Quill diameter Quill travel Turret rotation is controlled by servo motor for fast and reliable tool selection. Doosan’s unique BMT85P turret design is used on M and Y specification models to boost heavy duty milling performance. No. of tool stations PUMA 4100A / LA / XLA 12ea (std.) / 10ea PUMA 4100B...

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PUMA 4100/5100-7

Cutting performance Multi-functionality including end milling, face milling, drilling, tapping, etc. offers better machining performance while minimizing work setting. 210 m/min (8267.7 ipm) 0.55 mm/rev 11.9 mm (0.5 inch) ID turning (Rough cutting) * This test result come from under condition 1) Material : Steel (SM45C) 2) Test Machine :PUMA 5100LMA - Main spindle motor : 37 / 30 kW (49.6 / 40.2 Hp) - Rotary tool motor : 11 / 5.5 kW (14.8 / 7.4 Hp) * The results, indicated in this catalogue are provides as example. They may not be obtained due to differences in cutting conditions and environmental...

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PUMA 4100/5100-8

Product Overview Standard / Optional Specifications Basic Information Basic Structure Cutting Performance Information Options Applications Diagrams Specifications Customer Support Service O Optional △ Contact DOOSAN X N/A

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PUMA 4100/5100-9

Twin chucking Long boring bar diUMJ The long boring bar option allows you to easily machine deep holes to minimize cycle time. Please consult with Doosan specialist for details. For more stable pipe threading process, twin chucking option(manual or pneumatic) is available. Please consult with Doosan specialist for details. Steady rest Quick change CAPTO SINGLE DOUBLE TWIN The Quick Change Tool system simplifies tool change operation. Recommended for users who need to change tools frequently or reduce the set-up time. Coolant tank Chip conveyor (Right side) Material Chip conveyor type o : Suitable,...

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PUMA 4100/5100-10

Product Overview DOOSAN Fanuc i Plus Basic Information Basic Structure Cutting Performance DOOSAN Fanuc i Plus is optimized for maximizing customer productivity and convenience. 15 inch screen + New OP DOOSAN Fanuc i Plus' operation panel enhances operating convenience by incorporating common-design buttons and layout, and features the Qwerty keyboard for fast and easy operation. DOOSAN Fanuc i Plus • 15 inch color display Intuitive and user-friendly design Information Options Applications Diagrams Specifications USB & PCMCIA card QWERTY keyboard • EZ-guide i standard • Ergonimic operator panel...

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PUMA 4100/5100-11

SIEMENS CNC optimized for DOOSAN machine tools maximizes usersʼ productivity. 15.6 inch screen + New OP The newly-designed operation panel enhances operating convenience by incorporating common-design buttons and layout, and features the Qwerty keyboard for fast and easy operation. • USB (standard) • QWERTY Keyboard (standard) Conversational Convenient function The machining monitoring function developed on the basis of the Shop Turn – an interactive machining support function of SIEMENS – provides users with cutting, servicing and maintenance screens for easy and convenient machine operation....

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PUMA 4100/5100-12

Product Overview Stable threading performance Basic Information Basic Structure Cutting Performance Detailed Information All PUMA 4100 / 5100 series (2-Axis* to Y-Axis) are capable of threading work. Threading repair function This function allows users to repair thread even when original program is not available and this is a standard Fanuc NC function. *In order to re-machine threads or perform arbitrary speed threading on a 2-Axis machine, additional optional devices have to be selected. Customer Support Service Arbitrary speed threading This function allows users to control spindle speed in...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.