HP 4000 II / 5100 II series
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Optimal Solutions for the Future High Speed High Performance Horizontal MachiningCenter HP 4000 n series HP 5100 n series

Designed to implement highly fast and precise heavy-duty cutting, HP 4000 II & 5100 II use a roller type LM guide on all axes for a higher speed and rigidity. Also, the 22kw (29.5Hp) high torque spindle motor, high feed rate and fast tool exchange time help minimize non-cutting time and perform a variety of machining tasks with different tools and highly reliable operations without breakdown, enhancing your productivity significantly. The easy-to-use operation panel and zero leakage of cutting oil allow you to use this machine more easily.

High Speed and Productivity Horizontal Machining Center

High Productivity High Speed Spindle This machining center is designed to minimize vibration and heat when the spindle spins at a high speed and enable quick increase or decrease of speed. Also, the main spindle is supported by P4-level high precision bearings and maintains stable precision even under fast high-duty operations. Spindle power - torque diagram std. 14000rpm (18.5 / 22kW) Torque : kgf . m (ft-lbs) Spindle Motor (30-min. rating) Spindle speed (r/min) The refrigerated cooling system maintains a uniform spindle temperature required for high accuracy and minimizing thermal...

Dual Contact System Main features This system makes it possible for simultaneous dual contact of the taper and spindle front side by using elastic deformation of the spindle and implementing perfect control of the gauge. - he tool contacts the spindle front side and taper simultaneously. → Rigidity is enhanced T and vibration reduced. - he machining performance and surface roughness are improved under even the worst T conditions. - The existing tool can be used. (100% compatible) Key benefits • Higher rigidity • Improved ATC repeatability, surface finish and higher precision Dual contact...

Tool Magazine Tool storage capacity 40 ea [60/80/120/170/262 : 51] The ATC is composed of tool magazine and changer. The servo driven too magazine allows a quick movement to a specified tool. The tools are selected by a fixed address method. All tools are returned to the pots from which they were originally taken so that collision problems involving large-sized tools need to be considered only once when they are first mounted. - The tool magazine is operated on: servo motor control Automatic Tool Changer Tool Change Time (Tool-to-Tool) 1.0 s This changer is highly reliable and durable and...

Automatic Pallet Changer HP 4000 II / 5100 II are equipped with rotary shuttle type APC(Automatic Pallet Changer) as a standard feature. It provides high reliability and wide working area for easy setup. Pallet Change Time 7.0 s (HP 4000 II) 7.5 s (HP 5100 II) The possibility that chips might degrade the meshing accuracy of the pallet positioning mechanism increases during APC operation. On the HP 5100 strong jets of air are discharged from the tapered cones when pallets are changed to clean any chips for assuring accurate pallet positioning. Max. Workpiece size Pallet size HP 4000...

The machine is designed to build rigidity into a stable body. The construction of the machine was thoroughly examined from the stage of basic design to ensure consistent high-speed and high-accuracy operation. The machine is optimized by FEM to prevent the deformation from machining force, axies travel and weight of workpiece. aXiS Unit : mm (inch) Guideways and Axis Travel System The axis travel system adopt roller type LM guides that provide high speed axis travel and heavy duty machining. Rapid traverse 60 m/min (2362.2 ipm)

Minimum thermal deformation for high accuracy Axis travel systems are designed for reducing thermal extension by nut cooling and shaft cooling(option) of hall screw. The ball screw id assembled under proper pretension to minimize thermal deformation. Shaft cooling Nut cooling Fixture check list (for hydraulic/pneumatic fixtures) • il & air pressure ports O - A/B Line : 2, 4, 6, 8 Pairs (includes solenoid valve) - P/T Line : 2, 4, 6, 8 Pairs (does not include solenoid valve ) • ydraulic power unit H - 2.2 kW (3.0 Hp) / 7 MPa (1015.0 psi) - 3.7 kW (5.0 Hp) / 15 MPa (2175.0 psi) - 5.5 kW (7.4...

Easy Operation User-friendly Operation Panel Consolidate a variety of control panel into unified concept design to provide convenience of operation as user-friendly design. Button for customized funtions can be placed, for example fixture clamp/ unclamp button, counter, timer or special optional buttons. Partitions are placed between all buttons to prevent pushing an unintended button. Swivelling operator’s panel The operation panel can be rotated up to 90 degrees and the detailed alarm messages about errors that occur in the control devices allow users to operate the machine more easily....

Improved chip disposal TheX- and Z-axis slide cover, a hill-like table and the circular spindle shape help prevent chips from accumulating in main areas of the machine and any chips that fall onto the machine bed are ejected efficiently by two spiral conveyors on either side of the table. o : Applicable x : Not applicable, A : Applicable, but not recommended Some types of chips may not be completely removed from the chip conveyor.

Coolant System Through-spindle coolant system Minimum Quantity Lublication Air+Oil mist Misting device Shower coolant Flood coolant Improved Units for Maintenance Single-stage Slide Cover The single-stage slide cover helps not only enhance precision and durability but also minimize minor breakdowns caused by chips in the coolant device and transfer system. Double filter air serve unit This machine uses a dual filter air service unit to remove dust and foreign materials generated during machining and has an automatic drainer installed as a standard unit for higher durability and usability....

Machining Performance Machining performance enhanced by 7% compared with the previous model Productivity 7% higher than the previous model Cycle time • ABS block • Made of : Aluminum alloy • Number of used tools 16ea (0.1 in.) 64mm Face mill Carbon(2.5 in.) steel (SM45C) Spindle speed Drill Carbon steel (SM45C) Spindle speed ※ The results, indicated in this catalogue are provides as example. They may not be obtained due to differences in cutting conditions and environmental conditions during measurem