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DCM series

DCM series
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DCM series

Product catalog summary
Overview: The document provides a comprehensive overview of the Doosan Five Face Double Column Machining Center (DCM), emphasizing its advanced technology and competitive edge in the market. It highlights the machine's capability to perform a variety of machining tasks with enhanced efficiency and precision.
Key Specifications:
  • The DCM features a wider effective width between columns, 200 mm more than competitors, enabling tasks that previously required multiple machines.
  • Standard features include an elevating type crossrail W-axis and various ram spindle options for diverse cutting tasks.
Design and Productivity:
  • The modular design allows for quick delivery and installation, boosting production speed to meet market demands.
  • It includes intelligent machining control, five-face machining support, and easy setup guidance for handling large and heavy workpieces.
Structural Features:
  • The DCM series is designed for heavy-duty machining with a stable bed and column structure, ensuring high accuracy and longevity under heavy loads.
  • The crossrail structure supports moving loads and maintains accuracy from heavy to finish cutting.
Spindle and Cutting Performance:
  • The ram spindle is larger than competitors, allowing superior heavy cutting, with a standard spindle speed of 6000 r/min and options for higher speeds and torques.
  • Heavy cutting options are available with gearboxes for enhanced performance.
Head Attachments and Machining Functions:
  • Various head attachments are available for different machining processes, including vertical, horizontal, and indexed position machining.
  • The W-axis machining function allows for stable cutting conditions from rough to finish cutting.
Applications:
  • The DCM series is suitable for mold and die works, large complex parts, and general job shop applications, offering high accuracy and efficiency.
  • It supports diverse machining needs with options for different head attachments and spindle configurations.
Specifications: The document outlines specifications for various DCM models, including travel dimensions for X, Y, Z, and W axes, rapid traverse rates, table sizes, load capacities, spindle speeds, and tool storage capacities. Machines are equipped with BT 50 tool shanks and have a maximum spindle speed of up to 12,000 r/min, depending on the model.
Procedures: The installation and test run process is detailed, indicating a six-week timeline for complete setup, including soil bearing capacity tests, temporary installation, accuracy checks, and user training.
Norms and Standards: The document specifies the need for soil bearing capacity to meet Doosan's standards and outlines engineering support during foundation work.
Recommendations: Recommendations include using the Automatic Tool Changer (ATC) and Automatic Pallet Changer (APC) to reduce setting time and improve productivity. The Intelligent Machining Control function is suggested to enhance machining efficiency and minimize material failure.
Key Features: Features highlighted include the Automatic Head Attachment Changer (AAC), various head attachments for multi-face machining, and the Easy Setup Guidance system for work coordinate setting.
Optional Features: Optional features include various head attachments, such as the #900 Special Head and the Universal Contouring Head, offering additional flexibility for specific machining tasks.
Data and Tables: The document includes detailed tables listing dimensions, travel ranges, and capacities of different DCM models, along with information on maximum tool length, weight, and diameter, as well as the machine's external dimensions and weight.
Specifications and Features:
  • Machine Options: Includes portable types, multi-station configurations, additional 5th axis packages, air compressor and dryer, automatic tool and workpiece measurement, and CAD/CAM system support.
  • Standard Features: Features such as F-Frame, angle head, C-axis control, 5-faces machining support, air blower, auto power off, and spindle cooling system are included.
  • NC Unit Specifications: Controlled axes include X, Y, Z, W with various interpolation and feed functions, spindle and M-code functions, tool functions, and programming and editing capabilities.
  • Optional Specifications: Additional tool compensation, controlled axes, work coordinate systems, and high-speed functions are available.
Key Functionalities:
  • Interpolation & Feed Functions: Includes circular interpolation, dwell, exact stop check, feedrate override, and rapid traverse override.
  • Spindle & M-Code Functions: Features spindle orientation, speed command, and rigid tapping.
  • Tool Functions: Cutter compensation, tool length compensation, and tool life management are supported.
  • Programming & Editing Functions: Offers 3D coordinate conversion, canned cycles, custom macros, and program storage capabilities.
  • Other Functions: Alarm display, cycle start/feed hold, Ethernet function, and graphic display are included.
Contact Information: For more details, contact Doosan's offices in Korea, the USA, Germany, or China.
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Catalog excerpts

DCM series-1

Five Face Double Column Machining Center Doosan Machine Tools Optimal Solutions for the Future

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DCM series-2

Five Face Double Column Machining Center Market demand realization through the technology of Doosan! Various machining and widen effective width between columns • Parts that had to be cut on several machines can be finished on one DCM • Effective width between columns is 200 mm wider than that of competitors Machine design to improve productivity • Elevating type crossrail W-axis adopted as standard • Various ram spindle line-up for handling a wide range of cutting work Differentiated manufacturing system for quick delivery • Quick machine delivery to customers through the modular design • Speedy...

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DCM series-3

D : Doosan Double C : Column M : Machining Center ※ This machine has optional features.

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DCM series-4

Multi-tasking Machine for all your work needs the DCM Series DCM series are the new concept machining center for all machining processes, from heavy cutting to highaccuracy finishing for mold & die works and large complex parts. To ensure such competitiveness, the precise ball-screw drive elevating type crossrail W-axis and a variety of head attachment line-up that enable complex machining are mounted. Distinctive Option 1. Head attachments for various types of applications. 2. Spindle options for various types of applications. High-end Processing Support 1. ntelligent machining control® I (...

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DCM series-5

F-Frame Head Attachment C-axis Rotation : Manual Index C-axis Rotation : Auto Index W-Frame Head Attachment Table Manual Standard Type High Column Type W :Effective Width Between Columns W :Effective Width Between Columns H : Table to Spindle Nose H : Table to Spindle Nose 2350 mm (92.52 inch) 2700 mm (106.30 inch) 3050 mm (120.08 inch) 3400 mm (133.86 inch) Table Type * For more details, please contact Doosan

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DCM series-6

Rigid Bed and Column Structure Stable bed and column structure designed for high-speed, heavy-duty machining. Key Features of the DCM Series The DCM series are the professional equipments for heavy-duty machining developed based on Doosan's know-how in machine design and production which ensure high accuracy and long life even under heavy machining loads. Bed & Column Structure The structure of DCM series minimizes the impact of vibration on workpieces under the loads of vertical and horizontal cuttings even when all five faces are being processed. Accurate compensation and thermal symmetric...

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DCM series-7

Optimal Design Based on Structure Analysis of Saddles and Ram Spindles The ram section is bigger than that of competitors at 380 x 380 mm (14.96 inch x 14.96 inch) which allows a superior heavy cutting under any direction of horizontal machining loads. The spindle with 6000 r/min has been equipped as a standard. Spindle power-torque diagram Torque : N.m Standard Specifications Torque : N.m Torque : N.m Torque : N.6000 r/min m Power : kW Power : kW Power : kW 30 min 30 min 30 min Continuous • pindle motor S Continuous Continuous 25 25 25 600 600 (30min) (30min) (30min) kW (34/30 Hp) 22 22 22 504...

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DCM series-8

Heavy Cutting Performance Face mill • Material : SM45C (Carbon steel) RAM spindle Cutter diameter line-up mm (inch) Heavy cutting option 160 (6.30) I ( 18+SPM22) Heavy cutting option 160 (6.30) II ( 22+SPM30) Cutting width mm (inch) Cutting depth mm (inch) Spindle speed Feedrate Removal rate r/min mm/min (ipm) cm3/min (inch3/min) • Material : GC300 (Cast iron) Heavy cutting option I ( 18+SPM22) Heavy cutting option II ( 22+SPM30) • Material : SM45C (Carbon steel) Model No. DCM series Cutter diameter Cutting width mm (inch) mm (inch) 63 (2.48) Cutting depth Spindle speed Feedrate mm (inch) r/min...

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DCM series-9

W-axis Machining Function Perfect parallelisim in between machine table and Y-axis movement along full stroke is maintained by this unique function composed of accurate proportional hydraulic and fine synchronous servo technology. W-axis Y-axis Table Performance Comparison between 3-axis and W-axis DCM Crossrail (W-axis)-vertical traversea Protruded part of the ram spindle can be minimized as Excessive protrusion will cause vibration during heavy cutting. the crossrail (W-axis) travels vertically. Therefore, cutting This will undermine the efficiency of rough cutting and the conditions remain...

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DCM series-10

Head Attachment Line-up Patent pending Provides numerous utilities to ensure Utility Definition the same performance provided by the original ram spindle even after changing a Head Attachment. * For more details, please contact Doosan Flood Coolant/Air Blow Head Attachment Tool Unclamp Head Attachment Spindle Air Purge TSC (Through Spindle Coolant) Spindle Cooling In Spindle Cooling Out Head Attachment Bearing Lubricant • The provided utility line could be different as choosing the head attachment. F-Frame Attachment (Vertical spindle with multi-orientation functions) <#300> 90° Angle Head(Manual...

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DCM series-11

W-Frame Spindle Type Indexable 90° Angle Head Universal Head Special Head <#400 Series> Indexable 90° Angle Head (2.5° Index) Auto Index Fuction L : mm (inch) Power : kW (Hp) L450 (17.7) Manual Manual Speed : r/min <#600 Series> Universal Head (Manual Index) Mold & Boring Machining Ram : mm (inch) Power : kW (Hp) Speed : r/min 380 (15.0) 22 (29.5) 2K Order Made <#900 Series> Special Head (10°, 15°, 30°, 45° Angle Head) (Manual Index) Inclined Surface Machining Ram : mm (inch) Power : kW (Hp) Speed : r/min 380 (15.0) 22 (29.5) 2K Order Made F-Frame Spindle Type Dummy Head Extension Head Common...

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DCM series-12

Automatic Tool Changer One arm performs the changes for both the horizontal and vertical spindle. The next tool to be used, regardless of the spindle location, is brought to the standby position during cutting. The most reliable ATC and magazine with its servo motor minimize troubles and downtime. Horizontal ATC operation with a 90° head attach mounted. AAC (Automatic Head Attachment Changer) For the multi face machining, various type of head attachment is required. AAC, controlled by NC, is available to realize full automation in multi face machining. Automatic Pallet Changer • Linear shuttle...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.