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FORMING INNOVATION BY TECHNOLOGY

FORMING INNOVATION BY TECHNOLOGY
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FORMING INNOVATION BY TECHNOLOGY

Product catalog summary
Company Overview:
DONEM MAKINA, founded in 1996 in Kartepe, Kocaeli, Turkey, specializes in the design, manufacturing, and installation of systems for PU-PIR sandwich panels, corrugated sheets, and metal roof tiles. The company employs over 100 people and exports to more than 22 countries, primarily serving the Middle East and Western Europe.
PU-PIR Sandwich Panel Production Line:
This production line is designed for the continuous and automatic production of PU-PIR sandwich panels for wall and roof applications. Key specifications include material thickness ranging from 0.3 to 0.8 mm, a maximum width of 1250 mm, and foaming thickness between 20 and 300 mm. The system is controlled by Siemens PLC and requires a total power of 300 kW.
Continuous Press:
The continuous press is essential for sandwich panel production, featuring high-strength steel slats for optimal heat transfer and efficiency. It ensures homogeneous temperature distribution and low energy consumption.
Panel Production Models:
Models vary in press length and panel thickness capabilities, with production speeds from 8 to 12 m/min. The DMMET 18, 24, and 30 models cater to different thickness requirements for wall and roof panels.
Polyurethane Machines:
The DPM series includes dosing machines for polyurethane applications, featuring high-quality components for reliable process control. These machines are suitable for industries such as construction and automotive.
Trapezoidal Sheet Roll Forming Machine:
This machine efficiently produces trapezoidal and corrugated profiles, with options for manual, hydraulic, or automatic decoilers. It supports coil thicknesses of 0.3 to 0.8 mm and widths up to 1250 mm.
Metal Tile Roof Roll Forming Machine:
Specialized in metal tile profiles, this machine offers customizable designs based on customer requirements. It supports material thicknesses of 0.3 to 0.7 mm and features a manual or hydraulic decoiler with a 10-ton capacity.
Conclusion:
DONEM MAKINA offers comprehensive solutions for sandwich panel and metal profile production, focusing on innovation, quality, and customer satisfaction. Their advanced machinery and extensive experience position them as a leading manufacturer in the industry.
Overview of DMMET Group:
The document also provides an overview of DMMET Group's manufacturing lines and equipment, specializing in metal forming and processing machinery, including roll forming machines, cut-to-length lines, and slitting lines.
1. Forming Machine - Metal Tile Roof Roll:
This section describes production lines for corrugated sheets, sinusoidal, and metal roof tiles, equipped with components from brands like SIEMENS, ABB, SKF, and OMRON. Customization is available based on customer requirements.
2. Flexible U-C Purlin Machine:
This machine is designed for producing C and U members used in wall, truss, and floor framing for prefabricated buildings, accommodating various perforations necessary for assembly.
3. Cut-to-Length Line:
These lines are designed for trimming, recoiling, precision leveling, and cutting-to-length processes, handling materials like steel, stainless steel, and aluminum with strip widths from 600 to 1600 mm and thicknesses from 0.1 to 4.0 mm.
4. Slitting Line:
The slitting lines are built for heavy-duty use, processing sheet materials with thicknesses from 0.4 to 4.0 mm and widths up to 1500 mm, emphasizing reliability and longevity.
Contact Information:
The document concludes with contact details for DMMET Group, located in Kocaeli, Turkey, including phone and email communication channels.
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Catalog excerpts

FORMING INNOVATION BY TECHNOLOGY-1

PU-PIR Sandwich Panel Production Line Discontinuous Panel Production Line Polyurethane Foam Machine Trapezoidal Sheet Rool Forming Machine Metal Tile Roof Rool Forming Machine Cut to Length Line / Slitting Line Flexible U-C Purlin Machine

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FORMING INNOVATION BY TECHNOLOGY-2

Superior Experience of 26 Years. FACTORY Area: 4600 m2 | Year : 2014 DONEM MAKINA was established in Kartepe –Kocaeli TURKIYE in 1996. As being stated 2 factories one with 4.600 m² closed and another 3.200 m² area . With our full guarantee we offer: PU-PIR Sandwich Panel Production Line Discontinuous Panel Production Line Polyurethane Foam Machine Trapezoidal Sheet Rool Forming Machine Metal Tile Roof Rool Forming Machine Cut to Length Line / Slitting Line Flexible U-C Purlin Machine HEAD OFFICE Area: 3200 m2 | Year : 2002 DONEM MAKINA , has long years’ experience in designing, manufacturing,...

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PU-PIR SANDWICH PANEL PRODUCTION LINE Our contionuous PUR / PIR sandwich panel production line is already recognized its value by exporting to European country with CE and other major sandwich panel producing companies at domestic and foreign, DMMET, we are keep to develop in accordance with customer’s needs for the high quality sandwich panels. FLOW CHART Uncoiler - Feeding Guide - Protective Film Coating - Roll Forming Machine - Rolling Conveyer - Steel Pre-Heating Foaming Machine - Double Belt Pressing Machine - Rolling Conveyer - Auto Fly Cutting To Length - Runout Table - Auto Vacuum Stacker...

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FORMING INNOVATION BY TECHNOLOGY-4

PU-PIR SANDWICH CONTINUOUS PRESS PANEL PRODUCTION LINE The continuous press is the main stage of the sandwich panel production process. The two belts are made by a grade steel slats characterized by its high strength and surface hardness. Due to special mechanical machining the finest surface finish is achieved and ensures perfect heat transfer, absolute flatness and a long lifetime. The two conveyors are separately heated and thermally insulated resulting in a homogeneous temperature distribution, highly efficient transfer of heat and low consumption values for electricity, thermal energy and...

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PU-PIR SANDWICH PANEL PRODUCTION LINE Press Lenght Min-Max Wall Panel Thickness Min-Max Roof Panel Thickness

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FORMING INNOVATION BY TECHNOLOGY-6

PU-PIR SANDWICH PANEL PRODUCTION LINE 3 Ribs Roof Panel Form 5 Ribs Roof Panel Form Secret Fix Wall Panel Form Type 1 Mono Wall Cold Store Panel Form Secret Fix Wall Panel Form Type 2

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FORMING INNOVATION BY TECHNOLOGY-7

PU-PIR SANDWICH PANEL PRODUCTION LINE Sandwich panels insulated with PU and PIR foam Polyurethane Type of Instutaion Rigid PUR blend class B2/B3 Foam density Metarial RIGID Facing Materials Pre-painted and galvanized steel, pre-coated steel with PVC Press Lenght Min-Max Wall Panel Thickness Min-Max Roof Panel Thickness ** ESTIMATED PRODUCTION CAPACITY ( Efficiency 80% - Panel width 1.000 mm ) Panel Thickness Line Speed (m/min) Production (m/shift) **Standard components PLC and Operator Panels : SIEMENS 3-phase electric motors : ABB - GAMAK Inverter : ABB - SIEMENS Contactors, relays : SIEMENS,...

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FORMING INNOVATION BY TECHNOLOGY-8

DONEM MAKINA, a member of Dmmet Group, has more than 10 years’ experience in designing, manufacturing, and installing complete automatic systems for the production of Pu-Pır Sandwich Panels, with more than 130 employees, is the East European and Middle East Leader with sales and after sales services. We always have the latest technology and also we move it forward with our new designs and products and also have the proud of being a model for other manufacturers.

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SINGLE PANEL PRODUCTION LINE 888,00 11 1,00 30,00

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SINGLE PANEL PRODUCTION LINE Single panel has a rigid polyurethane foam core. CFC-free and weighs approximately 40kg / m³. Due to its high efficiency profile geometry and a 10 mm or more thick polyurethane (or PIR) foam layer adhered to the top shell, our product has an extremely high stability. Scope of application; for photovoltaic roofs, new buildings, renovation works and all kinds of agricultural or industrial buildings. Press lenght Panel thickness

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FORMING INNOVATION BY TECHNOLOGY-11

Control Panel Mixing Head Hydraulics Siemens HMI operator panel with touch-screen integrated into an ergonomic console POLYURETHANE MACHINES ydraulic tank with feed pump, pressure accumulator,, return flow filter, minimum fill-level monitoring, mixing head control valves. Mixing Head Rotating Boom DPM Series dosing machines for highly diverse polyurethane applications DPM series machines covers a wide range of options for manufacturing polyurethane components. DPM series features an attractive price/performance ratio and ideal delivery times. DPM machines are equipped with high quality components...

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FORMING INNOVATION BY TECHNOLOGY-12

POLYURETHANE MACHINES TECHNICAL DATA DPM Total flow rate at MV 1:1 Raw material tank Installed capacity Processable viscosities of the components Base frame dimensions Total weight (without liquids) MIXING HEAD DOSING UNIT EDGE FILTER LEVEL MONITORING FLOW MEASUREMENT

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POLYURETHANE FOAM MOULDED FOAM PRODUCTION Application areas Automotive industry, White goods, Defense industry, Agricultural industry, Construction, Furniture, Textile

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POLYURETHANE FOAM PENTANE SYSTEMS PENTANE SYSTEMS The need to reduce the environmental impact from greenhouse emissions policy of our company has the key point development, pushing DMMET GROUP to design a foaming machine helping those foam with hydrocarbons to sustainable development. However, choosing a machine for PU foaming with Pentane is always a very important choice. The experience of the DMMET GROUP has developed this series of foaming machines for making the only choice.

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POLYURETHANE FOAM CONTINUOUS SLABSTOCK LINES Foam Production Lines Continuos Foam Production Lines The combination of perfect high-pressure dosing and a efficient stirrer mixer makes Dmmet Group continuous slabstock lines the perfect solution in the efficient processing of all commercial materials in almost all density ranges. Dmmet Group continuous slabstock lines are opening up a variety of prospects for the cost-effective manufacture of high-quality foams of any length, up to 2000 mm in width and, depending on the foam type and specific density, with a height of up 1500 mm.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.