CNC Tooling

CNC Tooling
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CNC Tooling

Product catalog summary
Specifications:
The document details the specifications for SD Systems, including complete sets for 30º and 45º Magnetic & Snail-Lock systems. These sets come with MB diamond to Orange resin dressing bars, carrying cases, and recommended adaptors for machine fitting ½” BSP. The SD System is available in sizes with Stage 1 MB 86mm or 100mm diameters, and electroplated and resin grades in 100mm diameter at 30º and 45º angles. Resin grades require 2-4 passes depending on the stone's hardness, and all grades must be used wet.
Procedures:
The document provides recommended sequences and working parameters for SD Systems, including the use of various grades from Metal Bond Coarse to Orange Resin. It specifies grinding wheel holder codes and dimensions, drill point holder specifications, and ER collet chuck holder details. Recommended speeds and feed rates for CNC parallel routers and metal bond CNC routers are also included.
Norms and Recommendations:
For CNC machines, specific speeds and feed rates are recommended for different processing stages, emphasizing wet conditions for resin grades. The document highlights the advanced technology in Zenesis routers, which outperform others like the X-Wing, offering increased cutting ability and longevity.
Key Data from Tables:
Detailed tables list codes, sizes, and specifications for components such as grinding wheel holders, drill point holders, and ER collet chuck holders. A comprehensive list of CNC router codes and specifications for different grades and sizes is also provided.
Critical Information:
Important notes include the availability of ER collets on page 22, the requirement for adaptors for certain resin positions, and specific conditions for using different tools and components. The document mentions Niploy coating to prevent corrosion in tool holders.
Solid Granite Drill Adaptors:
Adaptors are available to fit CNC and semi-automatic machines, converting Continental (½” BSP) to 22.2mm, essential for fitting solid granite drills.
Two-Stage Fluting System:
This system is designed for granite and engineered stone, utilizing a two-stage grinding process with metal bond and resin polisher to achieve polished flutes quickly. Various sizes and grades are available upon request.
Flute Polishing Wheels:
These wheels, available in 200mm diameter, are used after fluting grooves have been ground, designed to produce a polished finish in granite, engineered stone, and marble. Specifications include different RPM and feed rates for metal bond and resin wheels.
Tool Holders:
Tool holders are available in Niploy treated or stainless steel, designed to resist corrosion from coolants used in stone and glass processing. Custom tool holders can be produced upon request.
Ultra Mini Polishing CNC Routers:
These routers are designed for grinding and polishing tight corners and edges in granite and engineered stone, achieving a polished finish quickly. They require adaptors for resin positions.
Feeds & Speeds for Routers:
Specific feed rates and RPMs are provided for different router operations, ensuring optimal stock removal and finish quality.
CNC Chevron Drums:
Designed for polishing granite and hard stone vanity bowls, these drums are available in various sizes and grades, with recommended speeds and feed rates provided.
Grinding and Calibrating Slabs:
Diamond metal bond milling wheels are used for wet grinding and calibrating granite slabs, suitable for CNC and semi-automatic machines.
Metal Bond CNC Routers:
These routers are recommended for specific speeds and feed rates, with detailed instructions for depth of cut across different stages.
Overview:
The document provides detailed specifications and recommendations for various CNC routers, grinding systems, and cutting tools designed for use with granite and other hard materials. It highlights the advanced technology used in these tools, such as specially selected diamonds and segmented designs, to enhance performance and longevity.
Specifications:
The Zenesis router features a triangular diamond pattern for superior cutting ability, speed, and durability. Recommended speeds and feed rates are provided for different router diameters. The document also lists various CNC router codes with specifications for metal bond CNC routers used in granite flute production.
SD System:
An eight-stage SD system is introduced for achieving high-quality finishes on semi-automatic and CNC machines. It includes a sequence of metal bond, electroplated, and resin bond wheels, each with specific feed rates and spindle speeds. The system is available in 30º and 45º angles, with complete sets including necessary adaptors.
Grinding and Polishing Systems:
The Pro-Edge CNC Profile Polishing System is designed for granite and marble, offering a seven-stage process for a high-gloss finish. Various profiles and grinding wheel holders are available, with detailed codes and specifications for each.
Cutting Tools:
The document details blades for cutting granite, engineered stone, and artificial crystallized glass stone, with specifications on diameters, segment heights, and bore sizes. It also includes information on solid granite drills and adaptors for different machine fittings.
Additional Products:
A range of accessories, including collet chucks and tool holders, are listed with specifications. The document emphasizes the availability of adaptors and fittings to suit various machines and applications.
Product Offerings:
DK Holdings offers a range of polishing routers including Mini 45° Bevelling Polishing Routers, Ultra Mini 5mm Radiusing Polishing Routers, and Ultra Mini Polishing Routers. They also provide WCG Blades and Zenesis CNC Parallel Routers.
Replating and Redressing Services:
The company offers competitive pricing for replating and redressing services for both their own products and those from other manufacturers, enhancing tool performance and cost savings.
Business Hours:
Operations are conducted Monday to Friday from 8:00 am to 5:00 pm.
Ordering and Delivery:
Orders can be placed via phone, fax, or email. There is no minimum order value. For same-day dispatch on stocked items, orders must be placed before 12:00 pm. Non-account holders must provide payment upon order.
Sales Support:
A dedicated sales team is available during business hours to provide product advice and guidance.
Payment Terms:
Payments can be made via credit/debit card, cheque, or credit transfer. Credit account status requires a completed application and satisfactory references.
Accepted Payment Methods:
Visa, MasterCard, Maestro, Visa Purchasing, and Diners Club International are accepted.
Bank Details:
Bank: National Westminster Bank PLC
Address: 3 High Street, Maidstone, Kent, ME14 1XU, United Kingdom
Currency: Sterling
Sort Code: 60-60-08
Account No: 02901749
IBAN: GB10NWBK60600802901749
BIC: NWBKGB2L
Contact Information:
Telephone: +44 (0)1580 891662
Fax: +44 (0)1580 892724
Email: [email protected]
Social Media:
Follow on Twitter: twitter.com/dk_holdings for updates.
Postal Address:
DK Holdings Limited, Station Approach, Staplehurst, Kent TN12 0QN, UK
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Catalog excerpts

CNC Tooling-2

DIAMOND Diamond is pure carbon in a cubic crystal structure. It is the hardest of all known materials. Many applications benefit by the use of diamond in the Stone Industry for cutting, drilling, profiling, grinding and polishing etc. because it enables faster operation, extended life of the tool and allows accurate tolerances of shape and size. Used in the Stone Industry it is either 'natural' diamond extracted from the ground, crushed and shaped to suit a particular requirement, or it is 'synthetic' man-made diamond for specific applications. Diamond is made and graded according to its size,...

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CNC Tooling-3

REPLATE & REDRESS SERVICE At DK Holdings we are able to replate and or redress at very competive prices many products of our own manufacture and also of other manufacturers which improves performance of the tools and saves you money! Please look out for these symbols: REPUTE SERVICE REDRESS SERVIC Payment is easy, open an account, pay by credit/debit card, cheque or credit transfer.

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CNC Tooling-4

High quality, fast cutting laser welded segmented blades producing excellent results when wet cutting marble, granite and engineered stone. Diameters 300mm - 600mm. Bore 60mm bushed to 50mm. MARBLE COLLET CODE COLLET CODE COLLET CODE COLLET CODE For cutting ENGINEERED STONE - 12mm height segs. When ordering please state

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CNC Tooling-5

GRINDING WHEEL HOLDER CODE The DK Arix silent centre blade for wet cutting granite has specially formulated even distribution particles within the 15mm high segments that ensures an improved cutting speed, clean cut and longer life. Diameters 350mm - 600mm. Bore 60mm bushed to 50mm. For wet cutting GRANITE CODE *BMS1050 *BMS1055 *BMS1065 *BMS1070 *BMS1080 DRILL POINT HOLDER CODE Specially developed for fast and clean cutting of artifical Crystallised Glass Stone. This “J” slot blade utilises specially graded diamond for smooth cutting with minimum chipping. “J” slot body for improved stability,...

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CNC Tooling-6

Metal bond diamond wet cutting granite drills for use on CNC and semi automatic machines cutting at a rate of 1mm per second and will cut up to 45mm thickness material. Diameters 14 - 35mm. Continental ½” BSP tting. GRINDING WHEEL HOLDER CODE DRILL POINT HOLDER Metal bond with centre water feed for drilling holes in granite and other hard materials and to be used with a xed drilling machine. Adaptors are available to suit any water chuck tting. SOLID GRANITE DRILLS LID DRILLS ILLS ER COLLET CHUCK HOLDER CODE NOTE: For ER Collets see page 22. OTHER RELATED PRODUCTS SOLID GRANITE DRILL ADAPTORS...

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CNC Tooling-7

PRO-EDGE CNC PROFILE POLISHING SYSTEM Developed and field tested by our engineers, the Pro-Edge CNC Profile Polishing System grinds and polishes the edges of Granite and Marble achieving a professional high gloss finish. The seven stage system is available for the most popular shapes which includes ZS40, A30r5, V30 and F30. All profiles are available now and have central water feed with 35mm bore. CODE POSITION GRADE CODE POSITION GRADE CODE POSITION GRADE CODE POSITION GRADE These four most popular profiles for 30mm material are available for immediate delivery, with...

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CNC Tooling-8

yrMnz SD GRINDING & POLISHING SYSTEM -For grinding and polishing recessed draining boards in granite The SD system is now available after careful research and development to offer a simple and effective system that quickly produces an excellent quality finish. Designed to be used on semi automatic and CNC machines, the eight stage system produces superb results that most competitive systems are unable to achieve. The Eight Stage SD System consists of: A segmented Metal Bond wheel for rapid stock removal, coarse Electroplated wheels to grind side angle and calibrate draining board surface and...

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CNC Tooling-9

GRINDING WHEEL HOLDER CODE Zenesis uses the most advanced technology of specially selected diamonds dispersed in triangular patterns within the segments. This means the Zenesis easily outperforms all other routers including the X-Wing. The benets include increased cutting ability, good cutting speed, long life and competitive prices. CNC PARALLEL ROUTERS CODE *BMRZ2040 *BMRZ2540 *BMRZ2050 *BMRZ2550 SPECIFICATION (mm) 20 x 40 ½” BSP Fitting 25 x 40 ½” BSP Fitting 20 x 50 ½” BSP Fitting 25 x 50 ½” BSP Fitting RECOMMENDED SPEED: Ø25mm 4,500 - 5,500 rpm Ø20mm 5,500 - 6,500 rpm FEED RATE: 200 - 300...

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CNC Tooling-10

For recessing granite drainers, premium fast grinding wheels for use on popular CNC/Semi Automatic machines. For use on popular CNC/SEMI-AUTO MACHINES CODE *BMW170 *BMW175 *MMP170 GRINDING WHEEL HOLDER SIZE (mm) 86 x 30 x 50 bore Ø100mm SD ½” BSP Continental Adaptor FOR RECESSING GRANITE DRAINERS Diamond metal bond millings wheels for wet grinding and calibrating granite slabs to size. METAL BOND WHEELS for GRANITE NOTE: MVBR121COT & MVBR126LOT has 6 holes. *BMW635 *BMW640 PREMIUM METAL BOND WHEELS for GRANITE DRILL POINT HOLDER *BMW225 *BMW230 *BMW235 *BMW240 *BMW245 FOR GRINDING DOWN AND CALIBRATING...

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CNC Tooling-11

GRINDING WHEEL HOLDER CODE Designed specifically for CNC machines to quickly grind and polish inside and outside of GRANITE and HARD STONE vanity bowls achieving a high gloss finish. Manufactured with aluminium body, using a special formulated hard wearing resin bond impregnated with high quality diamonds. Recommended to be used wet. Available in sizes 50mm and 75mm diameters with widths 50mm or 38mm. Grades are identified by a clear grit colour code marking. Various bore sizes are offered to fit the wide range of machines in the market. For example: 35mm and 22mm diameter for the Intermac and 20mm...

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CNC Tooling-12

ULTRA MINI CNC POLISHING ROUTERS - For granite and engineered stone kitchen worktops with tight corners The Ultra Mini Polishing CNC Routers are 20mm diameter allowing grinding and polishing straight edges with very tight corners of 10mm radius. The four metal bond diamond and four resin diamond polishers grinds and polishes most types of granite and engineered stone. An excellent polished finish is achieved very quickly with long life of the tools. The first four positions of metal bond includes Yz BSP fitting. Positions 3, 4, 5 and 6 resins require an adaptor. *SMB200 Complete Set with 4...

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All DK Holdings catalogs and technical brochures

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  4. Stone Flooring

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  5. Stone

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.