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Steel Mill Applications Brochure

Steel Mill Applications Brochure

Steel Mill Applications Brochure

Product catalog summary
Overview: The document provides detailed information on GSM Armoured Hose solutions for steel mill applications, emphasizing their durability, flexibility, and resistance to extreme conditions.
Specifications:
  • GAM Hose: ISO 10380, suitable for high pressure and temperature applications.
  • GSM Hydraulic Hose: Specs include 100R2, 100R12, & 100R13, designed to withstand slag and sparks.
  • Oxygen Lance Hose: Spec LW65, efficient for metallurgy processes.
  • GSM Armoured PTFE Hose: True ID smooth bore, suitable for oils, gases, fuels, and steam.
Applications:
  • Industrial hose applications requiring resistance to external forces.
  • Steel mill processes including material handling, coke oven processing, blast furnace, electric arc furnace, and finishing mills.
Features:
  • Continuous GSM armour for flexibility and durability.
  • Multiple layers of heat-resistant insulation for maximum heat diffusion.
  • Expert assembly ensuring inspection and verification before shipment.
Materials:
  • Inner hose options include reinforced industrial rubber, hydraulic, stainless steel braided metal, and PTFE.
  • Insulation: 1000°F rated fiberglass.
  • GSM Ball-Joint Armour: Galvanized or stainless steel.
Sizes and Options:
  • Available in sizes from ¼" to 16" bore, lengths up to 100 ft.
  • Custom lengths and fabrications available upon request.
Metallic Hose Assemblies:
  • Material: AISI 316L or AISI 321 stainless steel.
  • Temperature Range: -200°C to +650°C.
  • Options include convoluted core, single/double/triple braid, and various end connections.
Conclusion: GSM Armoured Hoses provide robust solutions for demanding industrial environments, offering protection against heat, abrasion, and mechanical stress, thereby enhancing the longevity and reliability of industrial machinery.
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Catalog excerpts

Steel Mill Applications Brochure-1

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Steel Mill Applications Brochure-2

The Steel Mill Lifecycle Refining: Raw and Recycled Materials Coke Oven: coke battery, pusher, "Larry" car, quench car GSM Hydraulic Hose: • s pec: 100R2, 100R12, & 100R13 •e xposed GSM hose withstands the slag and sparks in close proximity of the furnace 2" GSM Water Cooling Hose with EZ Boss Lock Cam & Groove: • s tainless steel GSM armour protects the hose from corrosion • increases service longevity of the hose Blast Furnace Blast Furnace: tap hole drill, mud gun, PCI (pulverised coal injection), Bosh and Tuyere hose Material Handling: scrap grapple, pot hauler, slag removal and charging...

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Steel Mill Applications Brochure-3

The Steel Mill Lifecycle Primary Process: Melting BOF: Oxygen lance hose, water supply and return lines and hydraulic hose Water Cooling Hose: •G SM bender hose, on the bottom of caster eliminates frequent, time consuming repairs Continuous Caster: • mold caster, tundish car, bender and straightener Oxygen Lance Hose: • s pec: LW65 • s mooth bore rubber hose is proven for efficient metallurgy and reduced blow time Basic Oxygen Furnace GSM Water Cooling Hose: • c ontinuous armour design compensates for movement, vibrations and withstands the extreme temperatures of roof delta Continuous Caster...

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Steel Mill Applications Brochure-4

The Steel Mill Lifecycle Secondary Process and Finishing: Cast and Roll Hot Strip & Rolling Mills benefit from GSM armour and insulation by reducing hose fatigue caused by high temperatures and abrasive environments Finishing Mill Applications utilise the GSM armour where longer hose service life reduces repetitive repairs, replacements and down time. Secondary Applications: reheat furnace, peel bar, roll stand water, pinch roll cylinder and more Finished Products Slab GSM Torch cut-off hose will reduce maintenance caused by exterior abrasion and blows from the cutting process

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Steel Mill Applications Brochure-5

continuous heavy gauge wire construction for superior resistance to impact and abrasion multiple layers of insulation completely, incase the inner hose for maximum heat diffusion wide selection of inner hoses specific to the demand of the application Applications: • industrial hose applications where reliable resistance to external forces are essential to productive performance of machinery and equipment • proves economically useful where industrial hose is subject to extreme heat, abrasion and continuous flexing • mill applications include, but not limited to: material handling, coke oven processing,...

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Steel Mill Applications Brochure-6

Metallic Hose Assemblies Application: Versatile robust hose suited to high pressure, high temperature and corrosive applications, flexible metal hoses can accommodate angular movements, temperature expansion, vibration and misalignment. Dixon offers a variety of metallic hose options suited to individual applications including steam, compressed air, petrochemical and vacuum. Material: • Hose: AISI 316L or AISI 321 stainless steel & exotics Features: • Metal hose assembly meeting the requirements of class 1 of the EN ISO 10380 standard • Convoluted core only • Single, double or triple braid •...

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