- Catalogs
- DIXON GROUP EUROPE
- Oil & Petrochemical Products Catalogue
Oil & Petrochemical Products Catalogue
Oil & Petrochemical Products Catalogue
- Hose & Hose Assemblies: This section covers different types of hoses including air/water, oil, chemical, steam, PTFE, and metal hoses. Each hose type is described with its application, size range, working pressure, lining, reinforcement, cover, and temperature range. Key standards such as BS ISO 2878:2011 and BS EN ISO 2398:2008 are referenced.
- Couplings, Fittings & Accessories: This section lists various coupling systems and accessories like Air King™ Universal, ASME Air Receiver Manifold, and King Cable Hose Restraints. It includes specifications for cam & groove fittings, crimp machines, and quick release couplings.
- Transportation & Overfill Prevention: Focuses on products like petroleum tanker products, API fittings, and safety breakaway couplings. It highlights the Dixon Bayco™ line for fluid management and overfill prevention.
- Fire Products: Details fire safety products such as valves, hose couplings, and hydrant adapters under the Dixon Powhatan brand.
- Permanently Attached Couplings: Discusses the Holedall® System, including frac fittings, hammer unions, and high-pressure couplings.
- Technical Section: Provides installation and safety guidelines for the products listed, emphasizing the importance of adhering to technical standards for safe and reliable fluid transfer.
- Hose Pressure Ratings: Most hoses have a working pressure of 10 to 20 bar with a safety factor of 3:1 or 4:1.
- Temperature Ranges: Hoses are designed to operate in temperatures ranging from -35°C to +115°C, depending on the material and application.
- Material Composition: Hoses are made from materials like SBR, NBR, and UHMWPE, with reinforcements from high-strength textile yarn and steel helix for durability and flexibility.
1. Temperature and Material Resistance: UHMWPE withstands temperatures from -35°C to +100°C, with short-term resistance to steam up to 130°C. Melting point is 135°C. For steam hoses, the temperature range is -20°C to +210°C, intermittently up to 232°C.
2. Pressure Ratings: Steam hoses have a working pressure of 18 bar (261 psi) with a safety factor of 10:1. PTFE hoses range from 69 bar to 241 bar depending on size.
3. Size Range: Steam hoses range from 1/2” to 2”, while PTFE hoses range from 1/4” to 4”.
Procedures and Recommendations:
1. Installation and Safety: Use genuine Dixon Boss steam couplings and clamps for safety. Refer to the Dixon Hose and Coupling Directory for guidelines.
2. Handling and Maintenance: Avoid excessive oil contamination in steam hoses. Regularly check air hose couplings and clamps to prevent accidents.
Standards and Compliance:
1. Regulatory Compliance: San-flon hoses meet FDA regulations and U.S. Pharmacopeia Class VI standards. Metallic hoses comply with EN ISO 10380 and are manufactured under BSEN ISO 9001:2008.
2. Material Approvals: San-flon hoses have WRAS approval for contact with water intended for human consumption.
Product Features:
1. Hose Construction: Options include polymer overbraid, glass fibre or rubber covers, and stainless steel reinforcing wire for flexibility and vacuum resistance.
2. Special Features: Antistatic liners, bounce rings, spiral guards, and heat-traced assemblies are available for specific applications.
Applications:
1. Steam Hoses: Used in petrochemical plants for handling superheated steam and pipe insulation.
2. PTFE Hoses: Suitable for food contact, chemical transfer, and high-temperature applications.
3. Metallic Hoses: Used in extreme temperature environments, capable of handling a wide range of liquids and gases.
Accessories:
1. Couplings and Fittings: Air King™ universal couplings are recommended for air and water service only, with safety clips to prevent disconnection.
2. Safety Devices: King Cable Hose Restraints provide safety in case of hose failure or accidental separation.
Testing and Certification:
1. Hydrostatic Test Pumps: Available in electric and pneumatic versions for testing hoses before service.
2. Certification: Hoses can be supplied with a wide range of certifications upon request.
- Cam & Groove couplers and adapters are designed to interchange with products conforming to A-A-59326B, except for certain sizes like 1/2", 5", and 8".
- DIN Standard Cam & Groove Couplers comply with BS EN 14420-7:2004.
- Pressure ratings vary by type and size, with Dixon High Pressure Cam & Groove Couplings rated at 60 Bar for most sizes.
- Threads are available in BSPT, NPT, and other standards.
- King Crimp Couplers: Suitable for chemical and slurry transfer, featuring positive lock handles and available in materials like stainless steel and brass.
- Agri-lock Quick Connect Fittings: Used in oilfield applications, featuring galvanised steel construction and safety pins to prevent accidental openings.
- Quick Release Couplings: Designed for high-pressure applications in oilfields, featuring heavy-duty construction and compliance with North Sea standards.
- Dust caps and plugs should not be used in pressure applications.
- Only use crimp style shanks with corresponding sleeves and ferrules to ensure safety and compatibility.
- Do not interchange products from different manufacturers due to dimensional and tolerance differences.
- Materials include stainless steel, brass, aluminium, and carbon steel, with sizes ranging from 1/4" to 12" depending on the product type.
- Specific applications may require different materials and configurations to meet chemical and environmental requirements.
- Pneumatic Tools and Fire Hose Service: Features include smooth collar connection, pneumatically energized seal, 'Push-Twist and Click' sleeve action, and optional safety lock-ring. Materials used are steel, 316 stainless, and brass. Available in body sizes of ⅜” and ½” with thread sizes ranging from ⅜” to 1½”.
- Boss Coupling System: Designed for steam hose connections and other applications. Features interlocking connections and optional safety-lock clips. Materials include plated steel and iron, with copper or polymer seats for seals.
- V-Ring and O-Ring Swivel Joints: V-Ring features a spring-loaded triple V-ring sealing system, while O-Ring features a pressure seal for leak-proof operation. Available in carbon steel, stainless steel, and aluminum.
- Ball Valves: Used for controlling the flow of crude oil and natural gas. Features include blow-out proof stems, PTFE seats, and rated to various PSI levels. Available in brass and stainless steel with sizes ranging from ¼” to 2”.
- Butterfly and Gate Valves: Butterfly valves are rated to 200 PSI and used for crude oil control, while gate valves are used for steam service with a rating of 1975 PSI.
- API Fittings: Modular couplers for rail car and tank truck loading, compliant with API RP1004:2003 specifications. Made from hard-coated anodized aluminum and stainless steel.
- Dry Disconnect Couplings: Designed for quick and spill-free connections, used in various industries including pharmaceuticals and chemicals. Features include easy handling, safety mechanisms, and environmental friendliness.
- Designed to prevent environmental impact and product loss by breaking connections under excessive force.
- Available in marine and industrial versions, with materials including stainless steel and aluminum.
- Features automatic valve closure upon disconnection, high flow rate, and low pressure drop.
- Working pressures: Stainless steel at 360 PSI, aluminum at 230 PSI.
- Nozzles and receivers facilitate safe and efficient refueling and fluid addition.
- Color-coded for different fluids and compatible with industry standards.
- Materials include anodized aircraft-grade aluminum.
- FloTech™ products prevent overfilling during tanker loading, compatible with FM and CSA standards.
- Features include easy installation, advanced diagnostics, and compatibility with competitor products.
- Probes and sensors are designed for durability and resistance to chemical attacks.
- Includes a range of valves, hoses, hydrant adapters, and nozzles for fire protection.
- Products are UL and FM approved, with various materials and configurations available.
- Used for high-pressure applications, offering a secure mechanical bond through internal expansion or external swaging.
- Materials include stainless steel and carbon steel, with sizes ranging from 1½” to 10”.
- Designed for extremely high-pressure applications up to 3,000 PSI.
- Features rugged fittings and matching ferrules for better retention.
- Materials include zinc-plated steel, with sizes available in 2”, 2½”, and 3”.
The Holedall® High Pressure Coupling Assembly is designed for pressures up to 2,500 psi (170 bar) and is available in sizes from 2” to 10”. It is a one-piece unit with the ferrule welded to the stem, available in materials like Stainless Steel and Carbon Steel. End terminations include Welding Neck Flange, API/NPT Thread, and Hammer Lug Union.
Holedall® Composite Hose Scroll Tails
These are produced for leading Composite Hose Manufacturers in Carbon and Stainless Steels with various end terminations for External Crimping and Swaging.
Permanently Attached Couplings - Holedall® System
This system ensures leak-free sealing and maximum end-load capability. It is engineered for high integrity and demanding industrial applications.
Holedall® Swaged Rotary Drilling Hose Coupling System
Developed for high-pressure mud/rotary hose assemblies, this system is used in advanced drilling technologies for both land-based and offshore operations.
Hookie – Hook Stem & Ferrules
Used for Bulk Loading/Rig Supply Hose operations, these are available in Yellow Zinc Plated finishes and are designed for safe working loads of 4 Tons.
Technical & Safety Information
Guidelines emphasize the importance of inspecting hose assemblies before use, ensuring proper installation, and adhering to safety standards. The S.T.A.M.P.E.D. method is recommended for specifying hose assemblies.
Dixon Hose Assembling
Dixon offers extensive in-house hose assembling capabilities, compliant with BSEN ISO 9001:2008 and PED 97/23/EC. Various methods are used for different materials, including Internal Expansion, External Crimp, and External Swage.
Pressure Equipment Directive 97/23/EC
This directive requires compliance with safety standards for pressure equipment. Dixon has integrated these requirements into their manufacturing processes, allowing for CE marking and free trade within the EEA.
Limited Warranty
Dixon warrants its products to be free from defects for one year from the date of shipment, with certain conditions and exclusions.
Catalog excerpts
• CUSTOMER SERVICE • INNOVATION • MANUFACTURING • QUALITY • TECHNICAL EXPERTISE • EXCELLENCE • DESIGN • • CUSTOMER SERVICE • INNOVATION • MANUFACTURING • QUALITY • TECHNICAL EXPERTISE • EXCELLENCE • DESIGN • Customer Service: +44 (0)1772 323529 Email: [email protected]
Open the catalog to page 1
EXPLORATION/ PRODUCTION Contents Hose & Hose Assemblies Couplings Fittings & Accessories This is an intereactive pdf. To go view a product click on any of the items here. Any logo throughout the catalogue will take you back to this page. Email: [email protected]
Open the catalog to page 2
Petrochemical Life Cycle Dixon Products for Safe & Reliable Fluid Transfer Transportation & Overfill Prevention - Dixon Bayco™ Permanently Attached Couplings Holedall® System Email: [email protected]
Open the catalog to page 3
Hose & Hose Assemblies A101AS-T3 Black Anti-Static Air/Water Hose 20 bar to BS ISO 2878:2011 Application: E xtruded construction all rubber anti-static hose meeting the requirements of BS ISO 2878:2011 which replaces BS 2050:1978, with conductivity between liner and cover. It is used widely in the offshore oil and gas industry where maintenance using compressors and air driven plant and equipment in a spark free environment is crucial. Pressure and general construction standards to BS EN ISO 2398:2008 and the old BS5118/2:1975. Size range: Working pressure: Black synthetic rubber, oil mist resistant....
Open the catalog to page 4
Hose & Hose Assemblies A102HP Yellow Air/Water Hose 20 bar Application: G eneral purpose extruded construction all rubber yellow air/water hose. Suited to a variety of air and water applications in agriculture, construction, plant hire, civil engineering, mining and quarrying. Pressure and general construction standards to BS EN ISO 2398:2008 and the old BS5118/2:1975 Size Range: Working pressure: Black SBR, oil mist resistant. High strength textile yarn. Yellow SBR, ozone and weather resistant. Temperature range: A190 Super Air/Water Hose 20 bar Application: H igh quality black or yellow air/water...
Open the catalog to page 5
Hose & Hose Assemblies Irribulk M Green Spiral PVC Suction and Delivery Hose Application: M edium duty spiral pvc hose used in agriculture, construction, plant hire, and water utilities etc. for the suction and delivery of water, slurries, grain, animal feed and other solids whether on plant or tankers. Can also be used on diluted chemicals. Size Range: Working pressure: 8 bar (116psi) to 3.3 bar (48psi). Safety factor 3:1 and vacuum 0.78 bar to 0.60 bar depending on bore size. Ratings @ 23°C, +/- 2°C. O live green soft pvc with embedded shock resistant semi-rigid white pvc spiral helix. Temperature...
Open the catalog to page 6
Hose & Hose Assemblies A430 - Oil Suction and Delivery Hose 10 bar Application: D esigned for suction and discharge use on various petroleum products with upto 50% aromatic content, whether in plant or on tankers. Is suitable for handling unleaded fuels and hydraulic oils in return lines and wet diesel exhaust. Size Range: Working pressure: 1 0 bar (150psi), safety factor 3:1. Vacuum I bar. H igh strength textile yarn, high tensile carbon steel helix and copper anti-static wire. Black CR oil, ozone and weather resistant. Temperature range: - Heavy Duty A400EU Heavy Duty Oil, Mud & Seawater Hose...
Open the catalog to page 7
Hose & Hose Assemblies A901 (GG) Composite Oil Hose 14 bar Application: T his anti-static composite hose is designed for suction and discharge use on plant or road/rail tankers with a wide range of hydrocarbons where 100% aromatic resistance is required. The hose construction is exceptionally lightweight and flexible for ease of handling yet remains robust, hardwearing and cost effective. Hose and assembling specification in accordance with BS EN 13765: 2010. Electrically resistant to less than 10 ohms, as required by BS 5842: 1980 clause 6.2. Size Range: Working pressure: 14 bar (203 psi), safety...
Open the catalog to page 8
Hose & Hose Assemblies A911 (SG) Composite PTFE Chemical Hose 14 bar Application: T his anti-static PTFE lined composite hose is designed for suction and discharge use on plant or road/rail tankers with a wide range of aggressive chemicals or foods. The hose construction is exceptionally lightweight and flexible for ease of handling yet remains robust, hardwearing and cost effective. Hose and assembling specification in accordance with BS EN 13765: 2010. Electrically resistant to less than 10 ohms, as required by BS 5842: 1980 clause 6.2. Working pressure: 14 bar (203 psi), safety factor 4:1....
Open the catalog to page 9
Hose & Hose Assemblies A410 UHMWPE Chemical Suction and Delivery Hose 10 bar Application: D esigned for suction and discharge use on a wide range of chemicals and acids on plant or road/rail tanker. Size Range: Working pressure: 10 bar (150psi), safety factor 4:1. Vacuum 0.93 bar. B lack ultra high molecular weight polyethylene (UHMWPE). H igh strength textile yarn, high tensile carbon steel helix and copper anti-static wires. Blue EPDM chemical ozone and weather resistant. Temperature range: 35°C to +100°C. For short periods UHMWPE can also resist steam up to 130°C, but please note it has a...
Open the catalog to page 10
Hose & Hose Assemblies Flexible Convoluted & Smooth Bore PTFE The Dixon range of smooth and convoluted PTFE hose and hose assemblies are available from 1/4 inch through to 1 inch and 3/8 inch to 4 inch respectively. San-flon meets the FDA (the U.S. Federal Food & Drug Administration) regulations governing the use of articles, or components of articles, for use in contact with food. FDA regulation compliant parts are – 21 CFR 177.1550, 21 CFR 177.1520, 21 CFR 177.2600, 21 CFR 175.300, 21 CFR 175.105, 21 CFR 176.170, 21 CFR 176.180. It is also recognised by the standards as regulated by the U.S....
Open the catalog to page 11
Hose & Hose Assemblies Metallic Hose The Dixon range of stainless steel flexible corrugated metallic hose meets the requirements of class 1 of the EN ISO 10380 standard. Assemblies are manufactured in-house and under pinned by a traceable Quality System in accordance with BSEN ISO 9001:2008 and compliant with PED/97/23/EC. These hoses are capable of performing under exacting working conditions and in harsh environments, at extremes of temperature -273°C to + 600 deg C, conveying abroad range of liquids or gasses. Typical features are high physical strength, resistance to penetration or damage,...
Open the catalog to page 12All DIXON GROUP EUROPE catalogs and technical brochures
Metallic Hose Assemblies1 Page
Air King Products Catalogue20 Pages
Sanitary Hose Bumper8 Pages
Eagle Bellow Globe & Gate Valves12 Pages
Hygienic Products Catalogue245 Pages
Mining Products Brochure6 Pages
Cam & Groove Couplings102 Pages
Loading Arms4 Pages
Dixon Europe Catalogue396 Pages
Power Generation4 Pages
Marine Products Arctic Steel4 Pages
Fuel Distribution Products8 Pages
Hygienic Clever Clamp2 Pages
GSM Hose Cover1 Page
Bayco Products28 Pages
Quick Release Products 20244 Pages
Quick Coupling Overview6 Pages
Hose Overview4 Pages
Rotary Coupling4 Pages
Hose & Coupling Directory524 Pages
Outside Air Applications52 Pages
Holedall Petroleum8 Pages
Dry Disconnect Brochure20 Pages
Archived catalogs
Worm Gear Clamps4 Pages
Dry Break Check Valve1 Page
VEP Series Quick Coupling4 Pages