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DIXI Polytool
High-tech materials

High-tech materials

Product catalog summary

Overview: This document provides comprehensive information on precision tools made from tungsten carbide and diamond, specifically designed for machining high-tech materials. It covers specifications, applications, and recommendations for cutting tools like reamers, drills, and end mills used in machining plastics, composites, and metals.

Specifications: The document details various tools with specific dimensions and coatings, such as TiAlN, which enhance tool life in ferrous materials. Tools are categorized by type, including spotting drills, self-centering twist drills, end mills, and thread mills, with detailed measurements and stock availability.

Materials and Applications: The tools are suitable for a wide range of materials, including unalloyed and alloyed steels, stainless steels, cast irons, aluminum alloys, copper alloys, and titanium. Recommendations are provided for each material type, indicating the suitability of different tools.

Performance and Coatings: Many tools feature TiAlN coating, improving performance and longevity, particularly in ferrous materials. The document highlights the benefits of self-centering twist drills with reinforced shanks and through coolant capabilities for efficient drilling of long chip materials.

Recommendations: The document includes a VDI 3323 classification system for materials, providing guidance on the best tool choices for specific applications. It emphasizes the importance of selecting the right tool for the material to ensure optimal performance and tool life.

End Mills Overview: Detailed specifications and recommendations for various types of end mills are provided, focusing on their design, materials, and applications. Information on standard and short length end mills, necked down versions, and those with corner radii is included, all designed for specific machining operations.

End Mills Specifications: Various end mills are listed with dimensions such as diameter (D1), length (L1), and other critical measurements. Coatings like DIXAL and DIXMILL are specified, enhancing tool life and performance, especially in non-ferrous materials.

Design Features: Key design features include variable helix angles, double-groove geometry, and chamfers, tailored for specific machining tasks like roughing, finishing, slotting, and contouring. The necked down design is highlighted for deep pocket machining.

Performance Enhancements: Coatings such as DIXAL and DIXMILL improve tool life and prevent issues like built-up edges, especially at high temperatures and in low machinability materials.

Cutting Conditions: Cutting conditions for different end mill sizes are provided, including cutting speed (Vc), feed rate (Vf), and depth of cut (ap, ae), ensuring optimal performance in various machining operations.

Advanced Coatings and Benefits:

C-TOP Coating: Enhances tool life in high-temperature environments, particularly for difficult-to-machine materials.
XIDUR Coating: Improves tool life for high feed milling in low machinability materials up to 65 HRC.
TiAlN Coating: Extends tool life in ferrous materials, reducing cutting forces and preventing burrs.
DAC and CUTINOX Coatings: Enhance tool life and prevent built-up edges in non-ferrous and low machinability materials.

Thread Milling Recommendations:

UNJF Thread Mills: Recommended for better chip removal and no burrs due to the full profile, compliant with ISO 3161 (ASME B1.15).
ISO Thread Mills: Include countersink and through coolant features for improved chip removal, compliant with ISO 965 (DIN 13). The CUTINOX coating enhances tool life, especially in low machinability materials.
UNC and UNF Thread Mills: Feature countersink and through coolant for better chip removal, with threads according to ISO 5854 (ASME B1.1). The CUTINOX coating improves tool life at high temperatures.

Cutting Conditions: Detailed cutting conditions for various materials are provided, specifying cutting speeds (Vc) in meters per minute for both carbide and TiAIN coatings. Feed per revolution rates are also specified based on tool diameter.

Conclusion: The document serves as a comprehensive guide for selecting and utilizing DIXI end mills and thread mills, highlighting the importance of advanced coatings and precise specifications for effective machining of challenging materials.

Catalog excerpts

PRECISION TOOLS FOR HIGH-TECH MATERIALS

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Documentations available Tungsten carbide and diamond precision tools Precision reamers Cutting tools dedicated to the machining of plastic, composites and aluminium TUNGSTEN CARBIDE AND DIAMOND PRECISION TOOLS Thread gauges PRECISION CARBIDE GAUGES A WIDE RANGE OF SOLUTIONS FOR YOUR CONTROL PROCESS THREAD GAUGES PLAIN GAUGES FOR THREAD MINOR DIAMETER DIAMETER MEASUREMENT

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SPOTTING DRILLS SELF-CENTERING TWIST DRILLS SELF-CENTERING TWIST DRILLS WITH THROUGH COOLANT END MILLS WITH CORNER RADIUS ROUGHING END MILLS AND HIGH FEED END MILL WHIRLING TOOLS THREAD MILLS CUTTING CONDITIONS

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SELF-CENTERING TWIST DRILLS DIXI 1149 SELF-CENTERING TWIST DRILLS WITH THROUGH COOLANT DIXI 1145-HH Ø0.70 - Ø14.00 Cutting length = item from stoc

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High alloyed steel DUPLEX stainless steel Cast iron Cu alloy bronze brass Refractory alloy Titanium, titanium alloy Steel Hardened cast iron > 45 HRC

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END MILLS WITH CORNER RADIUS Z=3 Ø4.00 - Ø20.00 END MILLS WITH CORNER RADIUS Z=4 Ø6.00 - Ø20.00 Cutting length

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High alloyed steel DUPLEX stainless steel Cast iron Cu alloy bronze brass Refractory alloy Titanium, titanium alloy Steel Hardened cast iron > 45 HRC

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END MILLS WITH CORNER RADIUS Z=6 Ø6.00 - Ø25.00 BALL-NOSE END MILL Z=4 DIXI 7834 ROUGHING END MILLS AND HIGH FEED END MILL Ø6.00 - Ø16.00 END MILLS WITH CORNER RADIUS Z=5 Cutting length = item from stock

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High alloyed steel DUPLEX stainless steel Cast iron Cu alloy bronze brass Refractory alloy Titanium, titanium alloy Steel Hardened cast iron > 45 HRC

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DRILLING THREAD WHIRLERS M5 - M12 THREAD MILLS WITH COUNTERSINK DIXI 7915-xD-TC 1.5xD-2xD-2.5xD M4 - M16 WHIRLING TOOLS Cutting length

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High alloyed steel DUPLEX stainless steel Cast iron Cu alloy bronze brass Refractory alloy Titanium, titanium alloy Steel Hardened cast iron > 45 HRC

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SPOTTING DRILLS P.58 • 90° spotting drills, for general machining. Useable for 45° chamfering. Can only be used on the point. • TiAlN coating improves tool life in ferrous materials. M High alloyed steel Martensitic stainless steel K Grey cast iron DUPLEX stainless steel 14.1 Nodular cast iron Malleable cast iron Wrought aluminium alloy S Cu alloy bronze brass Cast aluminium alloy Refractory alloy H Titanium, titanium alloy Hardened steel Hardened cast

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SPOTTING DRILLS P.58 • 120° spotting drills, for general machining. Can only be used on the point. M High alloyed steel Martensitic stainless steel K Grey cast iron DUPLEX stainless steel 14.1 Nodular cast iron Malleable cast iron Wrought aluminium alloy S Cu alloy bronze brass Cast aluminium alloy H Titanium, titanium alloy Refractory alloy Hardened steel Hardened cast

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SELF-CENTERING TWIST DRILLS REINFORCED SHANK P.60 • Self-centering twist drills with reinforced shank. High-performance tools developed for the drilling of long chip materials. • TiAlN coating improves tool life in ferrous materials. M High alloyed steel Martensitic stainless steel K Grey cast iron DUPLEX stainless steel 14.1 Nodular cast iron Malleable cast iron Wrought aluminium alloy S Cu alloy bronze brass Cast aluminium alloy H Titanium, titanium alloy Refractory alloy Hardened steel Hardened cast

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DIXI 1149 TiAIN SELF-CENTERING TWIST DRILLS REINFORCED SHANK

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SELF-CENTERING TWIST DRILLS REINFORCED SHANK Self-centering twist drills with reinforced shank, 6.5xD1 cutting length. High-performance tools developed for drilling short chip materials. TiAlN coating improves tool life in ferrous materials. M High alloyed steel Martensitic stainless steel K Grey cast iron DUPLEX stainless steel 14.1 Nodular cast iron Malleable cast iron Wrought aluminium alloy S Cu alloy bronze brass Cast aluminium alloy H Titanium, titanium alloy Refractory alloy Hardened steel Hardened cast

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DIXI 1147 TiAIN SELF-CENTERING TWIST DRILLS REINFORCED SHANK

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SELF-CENTERING TWIST DRILLS REINFORCED SHANK WITH THROUGH COOLANT P.62 • Self-centering twist drills with through coolant and reinforced shank. High-performance tools developed for drilling of long chip materials. • TiAlN coating improves tool life in ferrous materials. M High alloyed steel Martensitic stainless steel K Grey cast iron DUPLEX stainless steel 14.1 Nodular cast iron Malleable cast iron Wrought aluminium alloy S Cu alloy bronze brass Cast aluminium alloy H Titanium, titanium alloy Refractory alloy Hardened steel Hardened cast

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DIXI 1145-HH TiAIN SELF-CENTERING TWIST DRILLS REINFORCED SHANK WITH THROUGH COOLANT D1 h6 L1 L4 Dh5 L TiAIN 6.00

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SELF-CENTERING TWIST DRILLS REINFORCED SHANK WITH THROUGH COOLANT P.62 • Self-centering twist drills with through coolant and reinforced shank, 10xD1 cutting length. High-performance tools developed for drilling of short chip materials. • TiAlN coating improves tool life in ferrous materials. M High alloyed steel Martensitic stainless steel K Grey cast iron DUPLEX stainless steel 14.1 Nodular cast iron Malleable cast iron Wrought aluminium alloy S Cu alloy bronze brass Cast aluminium alloy H Titanium, titanium alloy Refractory alloy Hardened steel Hardened cast

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DIXI 1146-HH TiAIN SELF-CENTERING TWIST DRILLS REINFORCED SHANK WITH THROUGH COOLANT

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SELF-CENTERING TWIST DRILLS REINFORCED SHANK WITH THROUGH COOLANT P.64 • Self-centering twist drills with through coolant and reinforced shank, 3xD1 , 5xD1 , 8xD1 cutting length. High-performance tools developed for drilling of low machinability materials. • TiAlN coating improves tool life in ferrous materials. M High alloyed steel Martensitic stainless steel K Grey cast iron DUPLEX stainless steel 14.1 Nodular cast iron Malleable cast iron Wrought aluminium alloy S Cu alloy bronze brass Cast aluminium alloy H Titanium, titanium alloy Refractory alloy Hardened steel Hardened cast

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DIXI 1345-xD-HH TiAIN SELF-CENTERING TWIST DRILLS REINFORCED SHANK WITH THROUGH COOLANT D1 h6 Dh5 L1 L DIXI TiAIN

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DIXI 1345-xD-HH TiAIN SELF-CENTERING TWIST DRILLS REINFORCED SHANK WITH THROUGH COOLANT D1 h6 Dh5 L1 L DIXI TiAIN

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High-tech materials

High-tech materials

Catalog excerpts

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