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General Specifications Metric

General Specifications Metric
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General Specifications Metric

Product catalog summary
General Specifications Overview
This document outlines the specifications for various DISA machinery models, including DISAMATIC, DISA FLEX, DISA MATCH, and DISA TM Mixers. It details technical parameters, performance capabilities, and operational requirements.
DISAMATIC Models
  • DISAMATIC C3 Series: Models C3-150, C3-250, and C3-350 vary in mould dimensions, production rates, and power consumption. The C3-350 model offers the highest production rate of up to 350 uncored moulds per hour.
  • DISAMATIC D1 and D3 Series: The D1 model is compact with a lower production rate, while the D3 series supports higher production rates and larger mould dimensions, with the D3-555 model producing up to 555 uncored moulds per hour.
  • DISAMATIC D5 Series: Designed for high-volume production, the D5-450 model can produce 450 uncored moulds per hour.
DISA FLEX and MATCH Models
  • DISA FLEX: Offers flexibility in mould dimensions and production rates, with the FLEX 90 model supporting the largest mould sizes and highest sand consumption.
  • DISA MATCH: Provides automated moulding solutions with varying capacities, with the MATCH 32/32 model supporting up to 100 uncored moulds per hour.
DISA TM Mixers
  • Models TM-160 to TM-285 have capacities ranging from 18 to 115 tonnes per hour, designed for efficient sand mixing with varying power and water consumption requirements.
Key Parameters and Requirements
  • Power and Air Consumption: Varies across models, with higher capacity machines requiring more power and compressed air.
  • Cooling and Hydraulic Requirements: Specifications for cooling water and hydraulic fluid capacities are provided for each model.
  • Machine Dimensions and Weight: Dimensions and net weight are specified, highlighting space and structural requirements for installation.
Conclusion
This document is a comprehensive guide for selecting appropriate DISA machinery based on production needs, space availability, and resource consumption, essential for planning and optimizing foundry operations.
Additional Specifications
  • Process Water Requirements: Minimum water pressure is 3.5 bar, with consumption ranging from 8 to 39 litres/min depending on the model.
  • Cooling Water Requirements: Minimum pressure is 0 to 0.5 bar, with consumption of 8 litres/min at 20°C inlet temperature for certain models.
  • Compressed Air Requirements: Minimum air pressure is 6 bar, with consumption varying from 0.2 to 0.5 Nm3/min.
  • Mixer Dimensions: Height without hopper ranges from 1650 mm to 2580 mm, with varying lengths and diameters. Net weight ranges from 7 to 24 tonnes.
  • DISAMIX Specifications: Types S75 and S100 have capacities of 75 and 100 tonnes/hr respectively. Power consumption for stirring units is 132 kW and 160 kW, with turbine drives at 2 x 45 kW and 2 x 55 kW.
  • DISACOOL Specifications: Models range from 2400 to 4300, with sand/metal capacity from 25 to 200 tonnes/hr. Rated speed varies from 2.2 to 3.8 rpm. Installed power ranges from 22 to 250 kW.
  • Product Name Simplification: New product names have been introduced for easier identification, with a reference list of old names provided.
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Catalog excerpts

General Specifications Metric-1

DISA Vertical DISA Matchplate DISA Flasklines DISA Sand Mixers DISA Cooling Drums

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General Specifications Metric-2

Type: Mould dimensions: Height Width Thickness Mismatch: DISAMATIC C3-150: Uncored Cored Cooling time max Sand consumption max Power consumption Connected load Compressed air consumption Conveyor length max: Cooling water (DMS): at 15 °C inlet temp. Pressure: Squeeze pressure Shot pressure Compressed air: Air pressure min Hydraulic fluid (DMS): Machine dimensions (DMM): Height Width Length Height without CSE Width without CSE Length without CSE Net weight: At 200 mm mould thickness / ** At max mould thickness

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General Specifications Metric-3

Type: Mould dimensions: Height Width Thickness Mismatch: DISAMATIC C3-250: Uncored Cored Cooling time max Sand consumption max Power consumption Connected load Compressed air consumption Conveyor length max: Cooling water (DMS): at 15 °C inlet temp. Pressure: Squeeze pressure Shot pressure Compressed air: Air pressure min Hydraulic fluid (DMS): Machine dimensions (DMM): Height Width Length Height without CSE Width without CSE Length without CSE Net weight: At 200 mm mould thickness / ** At max mould thickness

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General Specifications Metric-4

Type: Mould dimensions: Height Width Thickness Mismatch: DISAMATIC C3-350: Uncored Cored Cooling time max Sand consumption max Power consumption Connected load Compressed air consumption Conveyor length max: Cooling water (DMS): at 15 °C inlet temp. Pressure: Squeeze pressure Shot pressure Compressed air: Air pressure min Hydraulic fluid (DMS): Machine dimensions (DMM): Height Width Length Height without CSE Width without CSE Length without CSE Net weight: * At 200 mm mould thickness / ** At max mould thickness

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General Specifications Metric-5

Mould dimensions: Height mm 400 DISAMATIC D1-205: Uncored mould/hr* 205 Sand consumption max tonnes/hr** 18 DISAMATIC D1-315: Uncored mould/hr* 315 Sand consumption max tonnes/hr** 28 Type: Cooling water (DMS): at 15 °C inlet temp. Pressure: Squeeze pressure Shot pressure Compressed air: Air pressure min. Hydraulic fluid (DMM): Machine dimensions (DMM): Height Width Length Net weight: * At 200 mm mould thickness / ** At max mould thickness

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General Specifications Metric-6

Type: Mould dimensions: Height Width Thickness 'rear sand slot” Thickness 'front sand slot' Mismatch: DISAMATIC D3-365: Uncored Cored Cooling time max Sand consumption max Power consumption Connected load Compressed air consumption DISAMATIC D3-425: Uncored Cored Cooling time max Sand consumption max Power consumption Connected load Compressed air consumption DISAMATIC D3-555: Uncored Cored Cooling time max Sand consumption max Power consumption Connected load Compressed air consumption Conveyor length max: mm mm mm mm mould/hr1 mould/hr1 min1 tonnes/hr kW kVA Nm3/min mould/hr1 mould/hr1 min1...

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General Specifications Metric-7

Type: Cooling water consumption (DMS): at 15 °C inlet temp. Pressure: Squeeze pressure Shot pressure Compressed air requirements: Air pressure min Hydraulic fluid (DMM): Machine dimensions (DMM): Height Width Length Net weight:

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General Specifications Metric-9

Mould dimensions: Height mm 600 DISA 240-335: Uncored mould/hr* 335 Sand consumption max tonnes/hr** 93 DISA 240-450: Uncored mould/hr* 450 Sand consumption max tonnes/hr** 122 Cooling water consumption (DMS): at 15 °C inlet temp.litres/min 37 Pressure: Squeeze pressure kp/cm2 1.5 - 16 Compressed air requirements: Air pressure min bar 5.5 Hydraulic fluid (DMM): litres 850 Machine dimensions (DMM): Height mm 3650 * At 200 mm mould thickness / ** At max. mould thickness

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General Specifications Metric-10

Mould dimensions: Height mm 650 DISA 250-335: Uncored mould/hr* 335 Sand consumption max tonnes/hr** 114 DISA 250-450: Uncored mould/hr* 450 Sand consumption max tonnes/hr** 149 Cooling water consumption (DMS): at 15 °C inlet temp. litres/min 37 Pressure: Squeeze pressure kp/cm2 1.5 - 16 Compressed air requirements: Air pressure min bar 5.5 Hydraulic fluid (DMM): litres 850 Machine dimensions (DMM): Height mm 3680 * At 200 mm mould thickness / ** At max mould thickness

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General Specifications Metric-11

At 200 mm mould thickness / ** At max mould thickness

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General Specifications Metric-12

Type: Mould dimensions: Height mm DISA 280-210: Uncored mould/hr* Cored mould/hr* Sand consumption max tonnes/hr DISA 280-300: Uncored mould/hr* Cored mould/hr* Sand consumption max tonnes/hr Cooling water consumption (DMS): at 15 °C inlet temp. litres/min Pressure: Squeeze pressure kp/cm2 Compressed air requirements: Air pressure min bar Hydraulic fluid (DMM): litres Machine dimensions (DMM): Height mm * At 250 mm mould thickness / ** At max mould thickness

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General Specifications Metric-13

Type: Mould dimensions: Height Width Length Mismatch, max Machine capacity: Uncored Sand consumption max Average power consumption (approx) Connected load Compressed air consumption Cooling water (DMM): at 15 °C inlet temp. and 4 bar pressure Pressure: Squeeze pressure Shot pressure Compressed air requirements: Air pressure min Hydraulic fluid (DMM): Machine dimensions (DMM): Height (upto batch hopper) Width Length Net weight: * Max height available for 800x700 mm, 1000x1000 mm and 1200x1000 mm ** At 800x700x300 mm, 1000x800x250 mm and 1000x1000x300 mm. Speed, sand consumption and weight varies...

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General Specifications Metric-14

Mould dimensions: Lenght mm 483 Height, min-max of cope mm 150-200 Machine capacity: Uncored moulds/hr* 180 Sand consumption max tonnes/hr** 18 Average power consumption kW 30 Cooling water consumption (DMM): at 15 °C inlet temp.litres/min 17 Pressure: Squeeze pressure bar 3 - 10 Compressed air requirements: Air pressure min bar 5.5 Hydraulic fluid: litres 370 Machine dimensions: (please refer to DSQ and machine layout for drawings) Length, DMM mm 3965 Height, top of sand inlet mm 3910 Height, top of machine frame mm 2455 Height, mould bottom push out mm 560 * At 200 mm mould thickness / ** At...

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General Specifications Metric-15

Mould dimensions: Lenght mm 711 Height, min-max of cope mm 180-255 Machine capacity: Automatically cored moulds/hr* 100/120* Sand consumption max tonnes/hr** 40/50* Average power consumption kW 50 Cooling water consumption (DMM): at 15 °C inlet temp.litres/min 10 Pressure: Squeeze pressure bar 3 - 10 Compressed air requirements: Air pressure min bar 5.5 Hydraulic fluid: litres 650 Machine dimensions: (please refer to DSQ and machine layout for drawings) Length, DMM mm 4610 Height, top of sand inlet mm 4283 Height, top of machine frame mm 2650 Height, mould bottom push out mm 655 * At 250 mm mould...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.