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General Specification

General Specification

Product catalog summary

Overview: The document provides detailed technical specifications for various DISA machinery used in foundry operations, including vertical moulding machines, matchplate machines, flask machines, sand mixers, cooling drums, and core machines. Key parameters such as dimensions, capacities, power consumption, and operational requirements are outlined for each machine type.

1. DISA Flask Machines:

Types: 70, 70HS, 80, 90 (available only in India).
Flask Size: Varies by type, with height ranging from 200-400 mm and width from 700-900 mm.
Machine Output: Ranges from 40 to 120 complete moulds per hour.
Sand Consumption: Varies from 20 to 168 metric tonnes per hour.
Power and Air Consumption: Power ranges from 40 to 85 kW, and air consumption from 240 to 720 m³/hr.

2. DISACOOL Cooling Drums:

Types: 2400 to 4300.
Capacity: Sand/metal capacity ranges from 25 to 200 metric tonnes per hour.
Dimensions: Diameter ranges from 2400 to 4300 mm, with lengths from 9400 to 22400 mm.
Ventilation Requirements: Ranges from 250 to 15833 m³/min.

3. Sand Mixers:

Types: TM and SAM series with various capacities.
Nominal Capacity: Ranges from 18 to 180 metric tonnes per hour depending on the cycle time.
Motor Performance: Varies with agitator and turbine power requirements.
Dimensions: Mixer height and diameter vary by type.

4. Matchplate Machines:

Types: MATCH series with different mould dimensions.
Machine Capacity: Uncored and automatically cored moulds per hour vary by type.
Power and Sand Requirements: Power consumption ranges from 21 to 60 kW, with sand consumption up to 67 metric tonnes per hour.

5. DISAMATIC Vertical Moulding Machines:

Types: Various models with different mould dimensions and capacities.
Mould Capacity: Uncored and cored moulds per hour vary by model.
Power and Air Consumption: Power consumption ranges from 16 to 175 kW, with air consumption from 3.2 to 32 m³/min.

6. Core Machines:

Types: TP, MP, EP, LP, RP with various core box dimensions.
Cycle Time: Basic cycle time varies depending on the machine type and mould thickness.
Electrical and Exhaust Requirements: Power requirements range from 8 to 34 kW, with exhaust air volume requirements specified.

General Notes:

All technical data are preliminary and subject to change.
Noise levels are maintained below 85 dB(A).
Specific models and configurations are available upon request, with some models exclusive to certain regions.

Catalog excerpts

Mould dimensions Length (mm) Width (mm) Heigh, min.-max of drag (mm) Heigh, min.-max of cope (mm) Mismatch, max. Length (inches) Width (inches) Height, min.-max of drag (inches) Height, min.-max of cope (inches) Mismatch, max. Machine dimensions Length (mm) Width (mm) Height, top of sand inlet (mm) Height, manual core setting (mm) Length (inches) Width (inches) Height, top of sand inlet (inches) Height, manual core setting (inches) Machine capacity Uncored (moulds/h) Automatically cored (moulds/h) Squeeze pressure (kp/cm ) Squeeze pressure (psi) 2 Shot pressure (kp/cm2) Shot pressure (psi) Sand Mixers Type DISA Flask machines Mixing throughput max* Excl. SMC/incl. SMC (metric tonnes/h) Excl. SMC/incl. SMC (US tons/h) Motor performance (kW) Turbine Gear Bridge Dimensions Mixer height without hopper (mm) Sand weigh hopper height (mm) Mixer length incl. discharge door (mm) Mixer diameter (mm) Mixer height without hopper (inches) Sand weigh hopper height (inches) Mixer length incl. discharge door (inches) Mixer diameter (inches) Weight (kg) Weight (lbs) Flask size Height of cope/drag flask, min-max (mm) Width min-max (mm) Length min-max (mm) Height of cope/drag flask, min-max (inches) Width min-max (inches) Length min-max (inches) Machine output in complete moulds/h Squeeze pressure (max.kgf/cm2) * Depending on the water content and sand properties. Sand consumption (metric tonnes/h) Sand consumption (US tons/h) Power consumption of the FLEX machine (kW) Air consumption (m3/hr) at 5 bar Air consumption (cu ft/hr) at 5 bar Electrical requirements Average power consumption (kW) Connected load (KVA) Mould sand requirements Sand consumption max. (metric tons/h) Sand consumption max. (US tons/h) Pneumatic requirements Air pressure min (bar) Air pressure min (psi) Hydraulic fluid (litres) Hydraulic fluid (US gallons) On DISA, DISA Industries A/S holds patents and patents pending. Sand Mixers Type Dimensions Diameter (mm) Length (mm) Distance centerline-floor (mm) Nominal capacity At 100/120 sec cyclus (metric tonnes/h) At 100/120 sec cyclus (US tons/h) Motor performance (kW) Agitator Turbines (number/drive power) Diameter (inches) Length (inches) Distance centerline-floor (inches) Weight – empty (metric tonnes) Weight – empty (US tons) Ventilation requirements (m3/min) Ventilation requirements (cu ft/min) Mixer height without hopper (inches) Sand weigh hopper height (inches) Mixer diameter (inches) * Depending on the water content and sand properties. DISA® and DISAMATIC® are registered trademarks by DISA Industries A/S. The technical data are not binding and are subject to change. DISA Sand Mixers DISA Core DISA Flasklines DISA Cooling Drums DISA Matchplate Above data is preliminary and indicative.*DISA FLEX 90 is only available in India. CIM modules are available on request. Dimensions Mixer height without hopper (mm) Sand weigh hopper height (mm) Mixer diameter (mm) DISA Vertical Sand/metal capacity max Metric tonnes/h US tons/h) General Specifications Water consumption At 32 °C inlet temperature (litres/min) At 32 °C inlet temperature (US gallons/min) DISA FLEX Max recommended inlet temperatures for ferrous castings is usually 700°C Casting discharge temperatures are typically 70-90°C Sand discharge temperatures are 45-55°C with moisture contents of about 1.5% (max. 1.8%) With a SCR system the final sand temperature will be less than 45°C Noise levels are less than 85 dB(A) Subject to technical alterations • 02/14 • © DISA Group Matchplate Machine Type

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DISAMATIC Vertical Moulding Type Mould dimensions Height (mm) Width (mm) Thickness (mm) Height (inches) Width (inches) Thickness (inches) Conveyor length max (m) Conveyor length max (ft) Cooling time max (min)* Sand consumption max (metric tonnes/h)*** Sand consumption max (US tons/h)*** Power consumption (kW) Mismatch (mm) Mismatch (inches) Mould capacity Uncored (moulds/hour)* Cored (moulds/hour)* Air consumption (m3/min.) Air consumption (cu ft/min) Water consumption At 25°C inlet temp. (litres/min) At 25°C inlet temp. (US gallons/min) Core Machines Type Core box dimensions Height min/max...

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General Specification

General Specification

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