Liberating performance DiSA A Norican Technology
Open the catalog to page 1Take a giant leap forward What’s holding you back? If your foundry is pushing at the very limits of productivity, quality and performance, then it will be many little things that prevent you from going even further. With the DISAMATIC D3 moulding line, DISA is systematically eliminating all those small things that are holding you and your foundry back. Countless features and innovations have been introduced for this next-generation DISAMATIC, each designed to enable you to fully exploit the technically possible - in terms of speed, accuracy and uptime. It’s a giant leap forward from moulding...
Open the catalog to page 2Maintain your competitive edge Speed is uptime, uptime is output The DISAMATIC D3’s newly developed control system perfectly orchestrates and facilitates a new level of movement precision, allowing the moulding line to achieve highest speeds of up to 555 uncored moulds per hour. Perfectly cast means no machining With its rigid, precision construction, the DISAMATIC D3 continuously achieves a machine-dependent mismatch of less than 0.1 mm, reducing or even eliminating the need for machining and trimming. Operated intuitively The new touch-screen visual display unit (VDU) has an intuitive and user-friendly...
Open the catalog to page 3Features and optionsThe following features are available as options on the DISAMATIC D3. Automatic Pattern Change unit (APC) The fully automatic APC can change a set of pattern plates in less than 60 seconds. It enables a production increase of up to 16 moulds per pattern change compared to the manually operated Quick Pattern Changer (QPC) and reduces downtime for a pattern change by 300%. Double Index System (DIS) The DISA patented DIS increases productivity by up to 20% by performing a double mould transport stroke, enabling you to pour two moulds simultaneously. Automatic Filter Setter (AFS)...
Open the catalog to page 4Automatic Core Setting (CSE) The CSE unit automatically inserts cores into the mould for highproductivity, highprecision casting. The CSE has a light curtain and operator light to maintain a safe and user-friendly working environment. Movable Pattern Parts (MPP) The MPP feature enables the application of a retractable part in the pattern plate to make an ‘undercut’ in the sand cavity, thereby removing the need for simple cores and saving costs incurred by CSE operation. Mould Accuracy Controller (DISA MAC) The DISA MAC is a high-precision measuring device that captures mould-related mismatch,...
Open the catalog to page 5Set the standard Sustainability that pays The DISAMATIC D3 is designed to deliver sustainable performance at the cutting edge of moulding. It creates a safer, more sustainable working environment by • being manufactured using environmentally responsible materials and safety processes according to ISO 14001 and CE certification • reducing energy-intensive remelting, offering optional air cooling of hydraulic oil to eliminate water consumption • using patented hydraulic pump system for maximum energy efficiency and minimum oil cooling energy use • using in-chamber spray for enhanced workplace air...
Open the catalog to page 6About DISA DISA, a Norican Group technology, develops and manufactures a complete range of metal casting production solutions for the ferrous and non-ferrous foundry industries. Headquartered in Taastrup, Denmark, DISA is the world-leading supplier of complete foundry solutions and services, as well as state-of-theart green sand moulding equipment. DISA’s long-standing tradition of innovation and our unrivalled global support network have earned us the trust and loyalty of foundries worldwide. We have the industry’s broadest moulding product portfolio, comprising vertical (DISAMATIC®), matchplate...
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