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DISAMATIC D3

DISAMATIC D3

DISAMATIC D3

Product catalog summary
Introduction
The DISAMATIC D3 is a state-of-the-art greensand vertical moulding solution designed to enhance productivity, quality, and performance in foundries. It aims to eliminate minor inefficiencies that hinder maximum output, offering a significant advancement in moulding technology.

Key Features
The DISAMATIC D3 boasts a robust construction with fewer moving parts and standardized components, leading to greater precision, reliability, and reduced maintenance costs. It supports high throughputs of up to 555 uncored or 485 cored moulds per hour.

Performance Enhancements
The new control system allows for precise movement, achieving speeds of up to 555 uncored moulds per hour. The machine's precision construction ensures a mismatch of less than 0.1 mm, minimizing the need for machining.

User Interface
An intuitive touch-screen visual display unit (VDU) facilitates easy operation, allowing key actions to be performed with minimal taps and providing real-time data access.

Uptime and Maintenance
The DISAMATIC D3 offers exceptional uptime due to fewer moving parts, standardized wear parts, and quick changeovers. It includes on-screen process control and optional feature integration to minimize downtime.

Optional Features
Several optional features enhance productivity, including the Automatic Pattern Change unit (APC), Double Index System (DIS), Automatic Filter Setter (AFS), and Automatic Core Setting (CSE). These features streamline operations and increase efficiency.

Sustainability
The DISAMATIC D3 is designed for sustainable performance, using environmentally responsible materials and processes. It reduces energy consumption and improves workplace air quality.

Technical Specifications
The document provides detailed technical data for various models of the DISAMATIC D3, including mould dimensions, production rates, and power consumption.

About DISA
DISA, part of the Norican Group, is a leading provider of metal casting production solutions. With a focus on innovation and global support, DISA offers a comprehensive range of moulding systems and digital solutions to optimize foundry operations.
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Catalog excerpts

DISAMATIC D3-1

Liberating performance DiSA A Norican Technology

 Open the catalog to page 1
DISAMATIC D3-2

Take a giant leap forward What’s holding you back? If your foundry is pushing at the very limits of productivity, quality and performance, then it will be many little things that prevent you from going even further. With the DISAMATIC D3 moulding line, DISA is systematically eliminating all those small things that are holding you and your foundry back. Countless features and innovations have been introduced for this next-generation DISAMATIC, each designed to enable you to fully exploit the technically possible - in terms of speed, accuracy and uptime. It’s a giant leap forward from moulding...

 Open the catalog to page 2
DISAMATIC D3-3

Maintain your competitive edge Speed is uptime, uptime is output The DISAMATIC D3’s newly developed control system perfectly orchestrates and facilitates a new level of movement precision, allowing the moulding line to achieve highest speeds of up to 555 uncored moulds per hour. Perfectly cast means no machining With its rigid, precision construction, the DISAMATIC D3 continuously achieves a machine-dependent mismatch of less than 0.1 mm, reducing or even eliminating the need for machining and trimming. Operated intuitively The new touch-screen visual display unit (VDU) has an intuitive and user-friendly...

 Open the catalog to page 3
DISAMATIC D3-4

Features and optionsThe following features are available as options on the DISAMATIC D3. Automatic Pattern Change unit (APC) The fully automatic APC can change a set of pattern plates in less than 60 seconds. It enables a production increase of up to 16 moulds per pattern change compared to the manually operated Quick Pattern Changer (QPC) and reduces downtime for a pattern change by 300%. Double Index System (DIS) The DISA patented DIS increases productivity by up to 20% by performing a double mould transport stroke, enabling you to pour two moulds simultaneously. Automatic Filter Setter (AFS)...

 Open the catalog to page 4
DISAMATIC D3-5

Automatic Core Setting (CSE) The CSE unit automatically inserts cores into the mould for highproductivity, highprecision casting. The CSE has a light curtain and operator light to maintain a safe and user-friendly working environment. Movable Pattern Parts (MPP) The MPP feature enables the application of a retractable part in the pattern plate to make an ‘undercut’ in the sand cavity, thereby removing the need for simple cores and saving costs incurred by CSE operation. Mould Accuracy Controller (DISA MAC) The DISA MAC is a high-precision measuring device that captures mould-related mismatch,...

 Open the catalog to page 5
DISAMATIC D3-6

Set the standard Sustainability that pays The DISAMATIC D3 is designed to deliver sustainable performance at the cutting edge of moulding. It creates a safer, more sustainable working environment by • being manufactured using environmentally responsible materials and safety processes according to ISO 14001 and CE certification • reducing energy-intensive remelting, offering optional air cooling of hydraulic oil to eliminate water consumption • using patented hydraulic pump system for maximum energy efficiency and minimum oil cooling energy use • using in-chamber spray for enhanced workplace air...

 Open the catalog to page 6
DISAMATIC D3-8

About DISA DISA, a Norican Group technology, develops and manufactures a complete range of metal casting production solutions for the ferrous and non-ferrous foundry industries. Headquartered in Taastrup, Denmark, DISA is the world-leading supplier of complete foundry solutions and services, as well as state-of-theart green sand moulding equipment. DISA’s long-standing tradition of innovation and our unrivalled global support network have earned us the trust and loyalty of foundries worldwide. We have the industry’s broadest moulding product portfolio, comprising vertical (DISAMATIC®), matchplate...

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.