DISAMATIC 2110
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Fitting (brass) Compact, precise and fast casting production DISA is committed to contributing to the success of our customers with decades of experience gained from installations all over the world. DISAMATIC® customers draw on the expertise of our experienced engineers and service technicians throughout the lifetime of their plants – from initial business plans and feasibility studies through installation, service and maintenance. 2 The DISAMATIC® 2110 is a compact vertical moulding machine with the power and precision to increase competitive edge, both for smaller foundries and foundries...

Performance benefi ts for the modern foundry 3 Excellent accuracy The mechanical design of the DISAMATIC® 2110 means that DISA is able to guarantee moulds with a machine-dependent mismatch of less than 0.20 mm. The need for machining is thereby reduced to an absolute minimum – or even eliminated. High density moulds The DISAMATIC® 2110 incorporates the following standard features to ensure consistent and dense moulds: • Double-sided mould squeeze operation • High squeeze pressure up to 12.5 kp/cm2 • Centering of the pattern plates under the sand injection slot ensuring optimum sand filling...

Perfect synchronisation and moulding control The high level of automation of the DISAMATIC® 2110 is achieved by embedding the latest know-how of DISA in the control system and operator interface. This reduces manning requirements to a minimum. PLC control system The DISAMATIC® 2110 Moulding System is as standard provided with a modern PLC control system housed in a cabinet incorporated in the moulding machine. The basic PLC-configuration includes: • Interface to all moulding line units • Auto-diagnosis of electrical hardware for fast troubleshooting • Monitoring of positions and velocities...

Moulding equipment fl exibility Automatic Mould Conveyor (AMC) The DISAMATIC® Automatic Mould Conveyor is a unique mould transport system available in two standard lengths of 12 and 15 m. The perfectly synchronised movements of the DISAMATIC® 2110 moulding machine and the AMC ensure optimum control of the forces between the moulds. During transport, the moulds remain on the same level. This ensures that the integrity of each mould cavity is maintained until the castings are separated from the mould. Synchronised Belt Conveyor (SBC) The DISAMATIC® 2110 Synchronised Belt Conveyor extends the...

High speed, high accuracy and low costs Impeller (alu bronze) Crankshaft (ductile iron) Valve (bronze) “We needed a ROI in three years and the DISAMATIC 2110 was the only machine that could compete on payback. We think we’re the best in the business when it comes to brass and we owe a large part of that success to DISA.” David Smith, Vice President of Operations Lee Brass Foundry, USA 6 10 good reasons for choosing DISAMATIC 2110: • Up to 300 uncored moulds per hour • Machine-related mismatch of less than 0.20 mm for minimum trimming and fettling • High density moulding with double-sided...

Technical Data 7 * At 200 mm (7.9 inches) mould thickness ** At max. mould thickness The technical data is not binding and may be subject to change. Type LP MK3 Measurements: Mould dimensions: Metric US Height mm inches 400 15.7 400 15.7 Width mm inches 500 19.7 500 19.7 Thickness mm inches 100-315 3.9-12.4 100-315 3.9-12.4 Mismatch: mm inches 0.2 0.008 0.2 0.008 Mould capacity: Uncored mould/hour* 205 300 Cored mould/hour* 185 275 Conveyor length max: m ft 50 164.1 50 164.1 Cooling time max: min* 70 50 Sand consumption max: tonnes/h** tons/h** 20 22 27 30 Power consumption: kW 16 22 Free...

DISA Industries A/S Herlev Hovedgade 17 DK - 2730 Herlev Denmark T: +45 44 50 50 50 F: +45 44 94 52 25 www.disagroup.com Subject to technical alterations • 01/10 • © DISA Group Norican Group is the parent company of DISA and Wheelabrator. DISA® is a registered trademark of DISA Holding A/S. DISAMATIC® is a registered trademark of DISA Industries A/S. DISAMATIC2110_2010.indd 2 25.05.2010 12:11:08